27
Accu-Guard
®
SMD Thin-Film Fuse
10
-1
1
10
100
Pre-Arc I
2
t, A
2
sec
Pre-Arc Time, Seconds
10
-2
10
-3
10
-4
10
-5
10
-7
10
-6
10
-5
10
-4
10
-3
10
-2
10
-1
110
2.00A
1.75A
1.50A
1.25A
1.00A
0.75A
0.50A
0.375A
0.25A
0.20A
FUSE PRE-ARC JOULE INTEGRALS
VS. PRE-ARC TIME FOR SIZE 1206 (TYPICAL)
28
Accu-Guard
®
SMD Thin-Film Fuse
QUALITY & RELIABILITY
Accu-Guard
®
series of fuses is based on established
thin-film technology and materials used in the semiconduc-
tor in dus try.
In-line Process Control: This program forms an integral
part of the production cycle and acts as a feedback sys-
tem to regulate and control production processes. The
test procedures, which are integrated into the production
process, were developed after long research and are
based on the highly developed semiconductor industry
test pro ce dures and equip ment. These mea sures help
AVX/Kyocera to produce a consistent and high yield line
of products.
Final Quality Inspection: Finished parts are tested for
standard electrical parameters and visual/mechanical
char ac ter is tics. Each production lot is 100% evaluated for
electrical resistance. In addition, each production lot is
eval u at ed on a sample basis for:
• Insulation resistance (post fusing)
• Blow time for 2 x rated current
• Endurance test: 125°C, rated current, 4 hours
HANDLING AND SOLDERING
SMD chips should be handled with care to avoid dam age
or contamination from perspiration and skin oils. The use
of plastic tipped tweezers or vacuum pick-ups is strongly
recommended for individual components. Bulk handling
should ensure that abrasion and mechanical shock are
minimized. For automatic equipment, taped and reeled
product is the ideal medium for direct presentation to the
placement machine.
CIRCUIT BOARD TYPE
All flexible types of circuit boards may be used
(e.g. FR-4, G-10).
For other circuit board materials, please consult factory.
COMPONENT PAD DESIGN
Component pads must be designed to achieve good joints
and minimize component movement during soldering.
Pad designs are given below for both wave and reflow
soldering.
The basis of these designs are:
a. Pad width equal to component width. It is per mis si ble to
decrease this to as low as 85% of component width but
it is not advisable to go be low this.
b. Pad overlap 0.5mm.
c. Pad extension 0.5mm for reflow. Pad ex ten sion about
1.0mm for wave soldering.
PREHEAT & SOLDERING
The rate of preheat in production should not exceed
4°C/second. It is recommended not to exceed 2°C/
sec ond.
Temperature differential from preheat to soldering should
not exceed 150°C.
For further specific application or process advice, please
consult AVX.
HAND SOLDERING & REWORK
Hand soldering is permissible. Preheat of the PCB to 100°C
is required. The most preferable technique is to use hot air
soldering tools. Where a soldering iron is used, a tem per a -
ture controlled model not exceeding 30 watts should be
used and set to not more than 260°C. Max i mum al lowed
time at tem per a ture is 1 minute.
COOLING
After soldering, the assembly should preferably be al lowed
to cool naturally. In the event of assisted cool ing, similar
con di tions to those rec om mend ed for pre heat ing should
be used.
REFLOW SOLDERING
Dimensions:
millimeters (inches)
0.8
(0.031)
2.3
(0.091)
0.6
(0.024)
0.85
(0.033)
0.85
(0.033)
3.0
(0.118)
1.25
(0.049)
1.0
(0.039)
1.0
(0.039)
1.0
(0.039)
1.0
(0.039)
1.0
(0.039)
2.0
(0.079)
4.0
(0.157)
1.6
(0.063)
WAVE SOLDERING
Dimensions: millimeters (inches)
3.1
(0.122)
0.8
(0.031)
0.6
(0.024)
1.25
(0.049)
1.25
(0.049)
1.5
(0.059)
1.5
(0.059)
1.0
(0.039)
4.0
(0.157)
1.25
(0.049)
1.5
(0.059)
1.5
(0.059)
2.0
(0.079)
5.0
(0.197)
1.6
(0.063)
1.25
(0.049)
0.6 (0.024)
1.25
(0.049)
3.1
(0.122)
3.1
(0.122)
0.85
(0.033)
0.6 (0.024)
0.85
(0.033)
2.3
(0.091)
3.1
(0.122)
1206
0612
0805
0603
0402
0402
1206
0612
0805
0603
0.8
(0.031
)
0.8
(0.031
)
0.
5
(0.020
)
2.1
(0.083
)
0.59
(0.023
)
0
.
6
(
0.024
)
0.
6
(0.024
)
0.
5
(0.020)
1.7
(0.068
)
0.
59
(0.023)
Accu-Guard
®
SMD Thin-Film Fuse
RECOMMENDED SOLDERING PROFILES
IR REFLOW
CLEANING RECOMMENDATIONS
Care should be taken to ensure that the devices are thor-
oughly cleaned of flux residues, especially the space
beneath the device. Such residues may oth er wise become
conductive and effectively offer a lousy bypass to the
device. Various recommended cleaning conditions (which
must be optimized for the flux system being used) are as
follows:
Cleaning liquids . . . . . . . .i-propanol, ethanol, acetylace-
tone, water, and other stan-
dard PCB cleaning liquids.
Ultrasonic conditions . . . .power 20w/liter max. fre-
quency – 20kHz to 45kHz.
Temperature . . . . . . . . . .80°C maximum (if not other-
wise limited by chosen solvent
system).
Time . . . . . . . . . . . . . . . .5 minutes max.
STORAGE CONDITIONS
Recommended storage conditions for Accu-Guard
®
prior to use are as follows:
Temperature 15°C to 35°C
Humidity ≤65%
Air Pressure 860mbar to 1060mbar
VAPOR PHASE
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
00.511.522.533.544.5
Assembly enters the
preheat zone
Additional soak time
to allow uniform
heating of the
substrate
Soak time
1) Activates the flux
2) Allows center of board
temperatures to catch up with
corners
45-60 sec.
above solder
melting point
Assembly exits heat–
no forced cooldown
186°C solder melting
temperature
COMPONENT LAND TEMP (DEG C)
Time (mins)
0
20
TEMPERATURE °C
40
60
80
100
120
140
160
180
200
215°C
Time (minutes)
Preheat
Transfer from
preheat with
min. delay &
temp. loss
0
20
40
60
80
100
120
140
160
180
215°C
Time (seconds)
Reflow
Enter
Vapor
Natural
Cooling
Duration varies
with thermal mass
of assembly
10–60 secs typical
10 20 30 40 50 60 70
200
0 2030405060708090100110120
260
240
220
200
180
160
140
120
100
80
60
40
20
Time (seconds)
Enter Wave
Natural
Cooling
100°C
3–5 seconds
10
TEMPERATURE °C
WAVE SOLDERING
29

F1206A1R00FWTR

Mfr. #:
Manufacturer:
N/A
Description:
Surface Mount Fuses 1A SMD
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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