LT3653IDCB#TRMPBF

LT3653
7
3653f
OPERATION
Please refer to the Block Diagram. The LT3653 is specifi -
cally tailored for use with a battery charger power path
controller. The LT3653 regulates the high voltage input to
a lower voltage to provide power to the system load and to
the single-cell Li-Ion battery charger. High effi ciency in the
battery charger is achieved by keeping the voltage across
it low. To accomplish this, the battery charger takes control
of the LT3653 regulator control node, V
C
, and overrides
the error amp, G1. The output voltage is regulated by the
battery charger to a voltage slightly above the battery,
typically 300mV.
HVOK is a status pin which indicates to the charger that a
high voltage input is present and that the LT3653 is ready to
start providing power to the system load. When the HVOK
pin is low, the LT3653 is not switching and the system
output is not supported by the LT3653 regulator.
The LT3653 is a constant frequency, current mode step
down regulator. A switch cycle is initiated when the
1.5MHz oscillator enables the RS fl ip fl op, turning on
the internal power switch, Q1. The sense amplifi er (A1)
monitors the switch current via the voltage dropped
across the current sense resistor R
SENSE1
. The compara-
tor compares the amplifi ed current signal with the output
(V
C
) of the error amplifi er (G1). The switch is turned off
when this current exceeds a value determined by the
V
C
voltage. The error amplifi er monitors the V
OUT
volt-
age through an internal resistor divider and, when not
driven externally servos the V
C
voltage to regulate V
OUT
.
If the V
OUT
voltage drops, the V
C
voltage will be driven
higher increasing the output current and V
OUT
voltage.
An active clamp (not shown) on the V
C
node provides
current limit. The LT3653 is internally compensated with
a pole zero combination.
An external capacitor and internal diode, D2, are used to
generate a voltage at the BOOST pin that is higher than
the input supply. This allows the driver to fully saturate the
internal bipolar NPN power switch for effi cient operation.
The switch driver operates from either V
IN
or BOOST to
ensure startup.
An internal regulator provides power to the control circuitry.
This regulator includes input undervoltage and overvoltage
protection which disables switching action when V
IN
is less
than 7V and greater than 33V, typical. When switching is
disabled, the LT3653 safely sustains input voltages up to
60V. Note that while switching is disabled the output will
discharge.
Output current limiting is provided via the servo action
of amplifi er G2. The voltage across the sense resistor,
R
SENSE2
, is compared to a voltage programmed by ex-
ternal resistor R1 on the I
LIM
pin. A capacitor averages
the inductor ripple current. If the averaged inductor cur-
rent exceeds the programmed value then the V
C
voltage
is pulled low, reducing the current in the regulator. The
output current limit circuit allows for lower current rated
power path components and provides better control of
system power dissipation.
LT3653
8
3653f
APPLICATIONS INFORMATION
Inductor Selection
A 4.7μH inductor is recommended for most LT3653 ap-
plications. This value provides a good tradeoff between
size and ripple current. The inductor’s RMS current rating
must be greater than the maximum load current and its
saturation current should be about 30% higher. The output
current limit circuit tightly controls the maximum average
inductor current therefore the inductor RMS current rating
does not have to be overrated to handle short-circuit or
overload conditions. For high effi ciency, keep the series
resistance (DCR) less than 0.1Ω. Output voltage ripple
can be reduced by using a higher value inductor. The cost
is a larger physical size and poorer transient response.
A lower value inductor has higher ripple currents but is
physically smaller or, for the same size, has lower DCR
usually resulting in higher effi ciency.
Catch Diode
The catch diode conducts current only during switch off
time. Average forward current in normal operation is
calculated from:
II
VV
V
D AVG OUT
IN OUT
IN
()
=
where I
OUT
is the maximum output load current pro-
grammed by the I
LIM
resistor. Peak reverse voltage is
equal to the regulator input voltage. Use a Schottky diode
with a reverse voltage rating greater than the maximum
input voltage. The overvoltage protection feature in the
LT3653 keeps the switch off when V
IN
> 33V (typical),
allowing the use of a 40V rated Schottky, even when V
IN
ranges up to 60V.
Input Capacitor
Bypass the input of the LT3653 circuit with a 4.7μF or higher
value ceramic capacitor of X7R or X5R type. Y5V types have
poor performance over temperature and applied voltage and
should not be used. If the input power source has high im-
pedance, or there is signifi cant inductance due to long wires
or cables, additional bulk capacitance may be necessary.
This can be provided with a low performance electrolytic
capacitor. Step-down regulators draw current from the
input supply in pulses with very fast rise and fall times.
The input capacitor is required to reduce the resulting volt-
age ripple at the LT3653 and to force this very high frequency
switching current into a tight local loop, minimizing EMI.
Place the capacitor in close proximity to the LT3653 and
the catch diode (see the PCB Layout section).
Output Capacitor
A 10μF or greater ceramic capacitor is required for low
output ripple and good transient response. Ceramic ca-
pacitors have very low equivalent series resistance (ESR)
and provide the best ripple performance. Use X5R or X7R
types and keep in mind that a ceramic capacitor biased
with V
OUT
has less than its nominal capacitance.
High performance electrolytic capacitors can be used for
the output capacitor. Low ESR is important, so choose
one that is intended for use in switching regulators. Keep
the ESR less than 0.1Ω.
I
LIM
Resistor
The LT3653 output current limit controls the maximum
current delivered from the LT3653 regulator. This allows
tighter control of the system power dissipation and also
protects the inductor and diode from overheating during
an overload or short-circuit condition. A resistor connected
from the I
LIM
pin to GND programs the output current
limit. Table 1 details the I
LIM
resistor values for specifi c
desired output current limits
Table 1. Output Current Limit vs R
ILIM
Value
OUTPUT CURRENT LIMIT (A) R
ILIM
VALUE (kΩ)
0.4 121
0.6 66.5
0.8 45.3
1 33.2
1.2 27.4
Boost Capacitor Selection
The boost capacitor is calculated with the following for-
mula:
C
IV
VV MHz
BOOST
OUT MAX OUT
IN
=
••
()
..
()
01 30 15
Typically, a 0.1μF capacitor is used.
LT3653
9
3653f
Battery Charger Operation
Connect the control node, V
C
pin, of the LT3653 to the
V
C
pin of the battery charger power path controller. The
V
C
node is internally clamped; however, take care not to
overdrive the pin. The LT3653 is internally compensated
with a pole zero combination on the output of the g
m
amplifi er, G1. Check stability over the full input voltage
range, output load range and temperature.
Connect the HVOK node of the LT3653 to the high voltage
present pin of the charger. This is the WALL pin on the
LTC4098. The HVOK pin is capable of supplying up to 1mA
of drive current. When the HVOK pin is low the LT3653 is
not switching and the system output cannot be supported
by the LT3653 regulator. See the Typical Applications sec-
tion for different confi gurations.
PCB Layout
Proper operation and minimum EMI requires a careful
printed circuit board layout. Figure 1 shows the recom-
mended component placement with trace, ground plane
and via locations. Note that large, switched currents fl ow
in the LT3653’s V
IN
and SW pins, the catch diode (D1)
and the input capacitor (C1). Keep the loop formed by
these components as small as possible and tied to system
ground in only one place. Place these components, along
with the inductor and output capacitor, on the same side
of the circuit board, with their connections made on that
layer. Place a local, unbroken ground plane below these
components, and tie this ground plane to system ground
at one location, ideally at the ground terminal of the output
capacitor C2. Make the SW and BOOST nodes as short
as possible. Include vias near the exposed GND pad of
the LT3653 to help remove heat from the LT3653 to the
ground plane.
High Temperature Considerations
The die temperature of the LT3653 must not exceed
the maximum rating of 125°C. This is generally not a
concern unless the ambient temperature is above 85°C.
For higher temperatures, take care in the layout of the
circuit to ensure good heat sinking of the LT3653. Derate
the maximum load current as the ambient temperature
approaches 125°C. The die temperature is calculated by
multiplying the LT3653 power dissipation by the thermal
resistance from junction to ambient. Power dissipation
within the LT3653 is estimated by calculating the total
power loss from an effi ciency measurement and subtracting
the catch diode loss. Thermal resistance depends on the
layout of the circuit board, but 64°C/W is typical for the
(2mm × 3mm) DFN (DCB) package.
Other Linear Technology Publications
Application Notes 19, 35 and 44 contain more detailed
descriptions and design information for Buck regulators
and other switching regulators. The LT1376 data sheet
has a more extensive discussion of output ripple, loop
compensation and stability testing.
APPLICATIONS INFORMATION
Figure 1. LT3653 PCB Layout
GND
V
OUT
R
ILIM
C3
C1
C2
V
IN
3
4
2
1
6
5
7
8
TO CHARGER:
HVOK
V
C
3653 F01

LT3653IDCB#TRMPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 1.2A (Iout), 1.5MHz Input Regulator with Output Current Limit for Battery Charger Application
Lifecycle:
New from this manufacturer.
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