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0022287253

P1-P3P4-P5
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
P4
EC No:
UCP2010-2440
1 of 5
DATE:
8/12/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
10
-
07
MKIPPER SSOUSEK FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
1.0 SCOPE
This Product Specification covers the 2.54 mm (.100 inch) centerline (pitch) 0.64 mm (.025) square
pin headers when mated with either printed circuit board (PCB) connectors or connectors terminated
with 22 to 28 AWG wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
Crimp Terminals: 2759, 41572, 6459
Crimp Housings: 2695
PCB Connectors: 4455, 42625
Headers: 4030, 4094, 6373, 7478, 42225, 42226, 42227, 42228, 42152, 42153, 42375, 42376,
42377, 42624.
Other products conforming to this specification are noted on the individual drawings.
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Terminal Material: Brass or Phos. Bronze (for Max performance use phos. bronze material.)
Housing: Nylon or Polyester
Pins: Brass or Phos. Bronze
For more information on dimensions, materials, and plating see the individual drawings.
2.3 SAFETY AGENCY APPROVALS
UL File Number @@.. E29179
CSA @@@@@@@....LR19980
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
None
4.0 RATINGS
4.1 VOLTAGE
250 Volts
4.2 CURRENT AND APPLICABLE WIRES (Current is dependent on connector size, contact
material, plating, ambient temperature, printed circuit board characteristics and related factors.
Actual current rating is application dependent and should be evaluated for each application.)
AWG Amps (Max) Outside Insulation Diameter
22 4.00 See Drawings
24 3.75 See Drawings
26 3.50 See Drawings
28 3.00 See Drawings
4.3 TEMPERATURE (ambient + 30° temp rise)
Operating: 0°C to +75°C
Nonoperating: - 40°C to +105°C
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
P4
EC No:
UCP2010-2440
2 of 5
DATE:
8/12/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
10
-
07
MKIPPER SSOUSEK FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
DESCRIPTION TEST CONDITION REQUIREMENT
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA.
10 milliohms
MAXIMUM
[initial]
Contact
Resistance of
Wire Termination
(Low Level)
Terminate the applicable wire to the terminal
and measure wire using a voltage of 20 mV
and a current of 100 mA.
2 milliohms
MAXIMUM
[initial]
Insulation
Resistance
Unmate & unmount connectors: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
1000 Megohms
MINIMUM
Dielectric
Withstanding
Voltage
Unmate connectors: apply a voltage of {two
times the rated voltage plus 1000 volts} VAC
for 1 minute between adjacent terminals and
between terminals to ground.
No breakdown
Capacitance
Measure between adjacent terminals at 1
MHz.
2 picofarads
MAXIMUM
Temperature
Rise
(via Current Cycling)
Mate connectors: measure the temperature
rise at the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
Temperature rise:
+30°C MAXIMUM
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
P4
EC No:
UCP2010-2440
3 of 5
DATE:
8/12/2011
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
10
-
07
MKIPPER SSOUSEK FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
DESCRIPTION TEST CONDITION REQUIREMENT
Connector Mate
and
Unmate Forces
Per circuit when mated to an .025 Sq. pin.
Mate and unmate connector (male to female)
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute.
1.95 N (0.438 lbf)
MAXIMUM insertion force
&
0.56 N (0.125 lbf)
MINIMUM withdrawal force
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute. (Forces will change with platings
and materials.)
17.8 N (4.0 lbf)
MINIMUM withdrawal force
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute. (Forces will change with platings and
materials.)
11.12 N (2.5 lbf)
MAXIMUM insertion force
Durability
Mate connectors up to 25 cycles at a
maximum rate of 10 cycles per minute prior
to Environmental Tests.
10 milliohms MAXIMUM
(change from initial)
Vibration
(Random)
Mate connectors and vibrate per EIA 364-28,
test condition VII.
10 milliohms MAXIMUM
(change from initial) &
Discontinuity < 1 microsecond
Shock
(Mechanical)
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X, ±Y,±Z axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial]) &
Discontinuity < 1 microsecond
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
(For maximum performance use Molex
application tooling with stranded tinned
copper wire)
22 awg = 44.9 N (10.0 lbf)
24 awg = 35.6 N (8.0 lbf)
26 awg = 17.8 N (4.0 lbf)
28 awg = 13.3 N (3.0 lbf)
30 awg = 8.9 N (2.0 lbf)
Normal
Force
Apply a perpendicular force. 2.94 N (300 grams) average
Kinked PC Pin
Insertion Force
(into PCB Hole)
Apply an axial insertion force on pins at a
rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
Number
of kinked
pins
Maximum
Insertion
force
(per pin)
Average
Insertion
force
(per pin)
2
44.0 N
(9.9 lbf)
15.1N
(3.4 lbf)
4
21.4 N
(4.8 lbf)
9.8 N
(2.2 lbf)
6
18.2 N
(4.1 lbf)
4.9 N
(1.1 lbf)
P1-P3P4-P5

0022287253

Mfr. #:
Buy 0022287253
Manufacturer:
Molex
Description:
Headers & Wire Housings KK 100 Hdr Assy RA Bkwy 25 Ckt 15 SGold
Lifecycle:
New from this manufacturer.
Delivery:
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