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The designer needs to program the maximum switching
frequency and the minimum switching frequency. In LLC
configurations, for circuits working above the resonant
frequency, a high precision is required on the minimum
frequency, hence the "3% specification. This minimum
switching frequency is actually reached when no feedback
closes the loop. It can happen during the startup sequence,
a strong output transient loading or in a shortcircuit
condition. By installing a resistor from pin 1 to AGND, the
minimum frequency is set. Using the same philosophy,
wiring a resistor from pin 2 to AGND will set the maximum
frequency excursion. To improve the circuit protection
features, we have purposely created a dead zone, where the
feedback loop has no action. This is typically below 1.3 V.
Figure 34 details the arrangement where the internal
voltage (that drives the VCO) varies between 0 and 3.6 V.
However, to create this swing, the feedback pin (to which
the optocoupler emitter connects), will need to swing
typically between 1.3 V and 6.0 V.
V
CC
FB
Rfb
+
To VCO
0 to 3.6 V
+
1.3 V
VFB = 1.36 V
Figure 34. The OPAMP arrangement limits the VCO
internal modulation signal between 0 and 5.0 V.
This technique allows us to detect a fault on the converter
in case the FB pin cannot rise above 1.3 V (to actually close
the loop) in less than a duration imposed by the
programmable timer. Please refer to the fault section for
detailed operation of this mode.
As shown in Figure 34, the internal dynamics of the
VCO control voltage will be constrained between 0 V and
3.6 V, whereas the feedback loop will drive pin 5 (FB)
between 1.3 V and 6.0 V. If we take the external excursion
numbers, 1.3 V = 50 kHz, 6.0 V = 1.0 MHz, then the VCO
slope will then be
1Meg50 k
4.7
+ 202 kHzńV.
Figures 35 and 36 portray the frequency evolution
depending on the feedback pin voltage level in a different
frequency clamp combination.
VFB
F
A&B
1.3 V
6 V
Fmin
Fmax
Fault
area
No variations
50 kHz
1 MHz
D
Fsw = 950 kHz
D
VFB = 4.7V
0.6 V
VFB
F
A&B
1.3 V
6 V
Fmin
Fmax
Fault
area
No variations
50 kHz
1 MHz
D
Fsw = 950 kHz
D
VFB = 4.7V
0.6 V
Figure 35. Maximal default excursion, Rt = 120 kW
on pin 1 and Rfmax = 35 kW on pin 2.
VFB
1.3 V
6 V
Fmin
Fmax
Fault
area
No variations
150 kHz
450 kHz
D
Fsw = 300 kHz
D
VFB = 4.7 V
F
A&B
0.6 V
VFB
1.3 V
6 V
Fmin
Fmax
Fault
area
No variations
150 kHz
450 kHz
D
Fsw = 300 kHz
D
VFB = 4.7 V
F
A&B
0.6 V
Figure 36. Here a different minimum frequency
was programmed as well as a different maximum
frequency excursion.
Please note that the previous small signal VCO slope has
now been reduced to 300 k/5.0 = 62.5 kHz/V. This offers
a mean to magnify the feedback excursion on systems
where the load range does not generate a wide switching
frequency excursion. Due to this option, we will see how
it becomes possible to observe the feedback level and
implement skip cycle at light loads. It is important to note
that the frequency evolution does not have a real linear
relationship with the feedback voltage. This is due to the
deadtime presence which stays constant as the switching
period changes.
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The selection of the three setting resistors (Fmax, Fmin
and deadtime) requires the usage of the selection charts
displayed below:
Figure 37. Maximum switching frequency resistor
selection depending on the adopted minimum
switching frequency.
100
300
500
700
900
20 170 320
Fmax (kHz)
RFmax (kW)
120 27070 220 370
1100
Fmin = 200 kHz
Fmin = 50 kHz
V
CC
= 11 V
FB = 6.5 V
DT = 300 ns
Figure 38. Minimum Switching Frequency Resistor
Selection
40
60
80
100
120
20 80
Fmin (kHz)
RFmin (kW)
60 12040 100
140
V
CC
= 11 V
FB = 1 V
DT = 300 ns
160
180
200
Figure 39. DeadTime Resistor Selection
0
100
200
300
400
500
0 300 600
DT (ns)
Rdt (kW)
200 500100 400
600
700
800
900
1000
1100
V
CC
= 11 V
ORing Capability
If for a particular reason, there is a need for having a
frequency variation linked to an event appearance (instead
of abruptly stopping pulses), then the FB pin lends itself
very well to the addition of other sweeping loops. Several
diodes can easily be used to perform the job in case of
reaction to a fault event or to regulate on the output current
(CC operation). Figure 40 shows how to do it.
V
CC
FBIn1
In2
20 k
VCO
Figure 40. Due to the FB configuration, loop ORing
is easy to implement.
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Deadtime Control
Deadtime control is an absolute necessity when the
halfbridge configuration comes to play. The deadtime
technique consists of inserting a period during which both
high and low side switches are off. Of course, the deadtime
amount differs depending on the switching frequency,
hence the ability to adjust it on this controller. The option
ranges between 150 ns and 1.0 ms. The deadtime is actually
made by controlling the oscillator discharge current.
Figure 41 portrays a simplified VCO circuit based on
Figure 33.
Vdd
Icharge:
Fsw min + Fsw max
Idis
Ct
RDT
DT
Vref
+
3 V1 V
+
Clk
D
S
Q
Q
R
AB
Figure 41. Deadtime Generation
During the discharge time, the clock comparator is high
and unvalidates the AND gates: both outputs are low. When
the comparator goes back to the high level, during the
timing capacitor Ct recharge time, A and B outputs are
validated. By connecting a resistor RDT to ground, it
creates a current whose image serves to discharge the Ct
capacitor: we control the deadtime. The typical range
evolves between 150 ns (RDT = 30 kW) and 1.0 ms (RDT
= 600 kW). Figure 44 shows the typical waveforms
obtained on the output.
SoftStart Sequence
In resonant controllers, a softstart is needed to avoid
suddenly applying the full current into the resonating
circuit. In this controller, a softstart capacitor connects to
pin 4 and offers a smooth frequency variation upon startup:
when the circuit starts to pulse, the VCO is pushed to the
maximum switching frequency imposed by pin 2. Then, it
linearly decreases its frequency toward the minimum
frequency selected by a resistor on pin 1. Of course,
practically, the feedback loop is suppose to take over the
VCO lead as soon as the output voltage has reached the
target. If not, then the minimum switching frequency is
reached and a fault is detected on the feedback pin
(typically below 600 mV). Figure 43 depicts a typical
frequency evolution with softstart.

NCP1395APG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers PWM CONTROLLER
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