MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
______________________________________________________________________________________ 13
Figure 3. Typical Application Circuit for the MAX1957
COMP
REFIN
GND
BST
DH
LX
DL
PGND
FB
IN
MAX1957
V
TT
= 1/2 V
DDQ
V
IN
3V TO 5.5V
N1
D1
C7
4.7µF
C6
10µF
C1
3
22µF
C2
0.1µF
C3
270µF
C4
270µF
C5
270µF
L1
2.7µH
R3
10k
C
C
470pF
C
f
68pF
R
C
51.1k
C8
0.1µF
R1
2k
R2
2k
V
DDQ
C14
1500pF
IN
COMP
GND
BST
DH
LX
DL
PGND
FB
HSD
MAX1954
V
OUT
1.8V AT 20A
V
IN
3V TO 5.5V
D1
C6
10µF
C5
10µF
C4
10µF
C3
10µF
C2
10µF
L1
0.8µH
C7
0.1µF
C13
270µF
C12
270µF
C11
270µF
C10
270µF
C9
270µF
C8
270µF
R1
10k
R2
8.06k
C1
0.22µF
C
C
560pF
C
f
15pF
R
C
270k
N1 N2
N3 N4
V
HSD
10.8V TO 13.2V
Figure 4. 20A Circuit
MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
14 ______________________________________________________________________________________
Current-Sense Amplifier
The MAX1953/MAX1954/MAX1957s’ current-sense cir-
cuit amplifies (A
V
= 3.5 typ) the current-sense voltage
(the high-side MOSFET’s on-resistance (R
DS(ON)
) multi-
plied by the inductor current). This amplified current-
sense signal and the internal-slope compensation
signal are summed (V
SUM
) together and fed into the
PWM comparator’s inverting input. The PWM compara-
tor shuts off the high-side MOSFET when V
SUM
exceeds the integrated feedback voltage (V
COMP
).
Current-Limit Circuit
The current-limit circuit employs a lossless current-limit-
ing algorithm that uses the low-side and high-side
MOSFETs’ on-resistances as the sensing elements. The
voltage across the high-side MOSFET is monitored for
current-mode feedback, as well as current limit. This
signal is amplified by the current-sense amplifier and is
compared with a current-sense voltage. If the current-
sense signal is larger than the set current-limit voltage,
the high-side MOSFET turns off. Once the high-side
MOSFET turns off, the low-side MOSFET is monitored
for current limit. If the voltage across the low-side MOS-
FET (R
DS(ON)
I
INDUCTOR
) does not exceed the short-
circuit current limit, the high-side MOSFET turns on
normally. In this condition, the output drops smoothly
out of regulation. If the voltage across the low-side
MOSFET exceeds the short-circuit current-limit thresh-
old at the beginning of each new oscillator cycle, the
MAX1953/MAX1954/MAX1957 do not turn on the high-
side MOSFET.
In the case where the output is shorted, the low-side
MOSFET is monitored for current limit. The low-side
MOSFET is held on to let the current in the inductor
ramp down. Once the voltage across the low-side
MOSFET drops below the short-circuit current-limit
threshold, the high-side MOSFET is pulsed. Under this
condition, the frequency of the MAX1953/MAX1954/
MAX1957 appears to decrease because the on-time of
the low-side MOSFET extends beyond a clock cycle.
The actual peak output current is greater than the
short-circuit current-limit threshold by an amount equal
to the inductor ripple current. Therefore, the exact cur-
rent-limit characteristic and maximum load capability
are a function of the low-side MOSFET on-resistance,
inductor value, input voltage, and output voltage.
The short-circuit current-limit threshold is preset for the
MAX1954/MAX1957 at 210mV. The MAX1953, however,
has three options for the current-limit threshold: con-
nect ILIM to IN for a 320mV threshold, connect ILIM to
GND for 105mV, or leave floating for 210mV.
Synchronous Rectifier Driver (DL)
Synchronous rectification reduces conduction losses in
the rectifier by replacing the normal Schottky catch
diode with a low-resistance MOSFET switch. The
MAX1953/MAX1954/MAX1957 use the synchronous
rectifier to ensure proper startup of the boost gate-
driver circuit and to provide the current-limit signal. The
DL low-side waveform is always the complement of the
DH high-side drive waveform. A dead-time circuit moni-
tors the DL output and prevents the high-side MOSFET
from turning on until DL is fully off, thus preventing
cross-conduction or shoot-through. In order for the
dead-time circuit to work properly, there must be a low-
resistance, low-inductance path from the DL driver to
the MOSFET gate. Otherwise, the sense circuitry in the
MAX1953/MAX1954/MAX1957 can interpret the MOS-
FET gate as OFF when gate charge actually remains.
The dead time at the other edge (DH turning off) is
determined through gate sensing as well.
High-Side Gate-Drive Supply (BST)
Gate-drive voltage for the high-side switch is generated
by a flying capacitor boost circuit (Figure 5). The
capacitor between BST and LX is charged from the V
IN
supply up to V
IN
, minus the diode drop while the low-
side MOSFET is on. When the low-side MOSFET is
switched off, the stored voltage of the capacitor is
stacked above LX to provide the necessary turn-on
voltage (V
GS
) for the high-side MOSFET. The controller
then closes an internal switch between BST and DH to
turn the high-side MOSFET on.
Undervoltage Lockout
If the supply voltage at IN drops below 2.75V, the
MAX1953/MAX1954/MAX1957 assume that the supply
voltage is too low to make valid decisions, so the UVLO
circuitry inhibits switching and forces the DL and DH
gate drivers low. After the voltage at IN rises above
2.8V, the controller goes into the startup sequence and
resumes normal operation.
Startup
The MAX1953/MAX1954/MAX1957 start switching when
the voltage at IN rises above the UVLO threshold.
However, the controller is not enabled unless all four of
the following conditions are met:
•V
IN
exceeds the 2.8V UVLO threshold.
The internal reference voltage exceeds 92% of its
nominal value (V
REF
> 1 V).
The internal bias circuitry powers up.
The thermal overload limit is not exceeded.
MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
______________________________________________________________________________________ 15
Once these conditions are met, the step-down controller
enables soft-start and starts switching. The soft-start cir-
cuitry gradually ramps up to the feedback-regulation
voltage in order to control the rate-of-rise of the output
voltage and reduce input surge currents during startup.
The soft-start period is 1024 clock cycles (1024/f
S
,
MAX1954/MAX1957) or 4096 clock cycles (4096/f
S
,
MAX1953) and the internal soft-start DAC ramps the
voltage up in 64 steps. The output reaches regulation
when soft-start is completed, regardless of output
capacitance and load.
Shutdown
The MAX1953/MAX1954/MAX1957 feature a low-power
shutdown mode. Use an open-collector transistor to
pull COMP low to shut down the IC. During shutdown,
the output is high impedance. Shutdown reduces the
quiescent current (I
Q
) to approximately 220µA.
Thermal Overload Protection
Thermal overload protection limits total power dissipation
in the MAX1953/MAX1954/MAX1957. When the junction
temperature exceeds T
J
= +160°C, an internal thermal
sensor shuts down the device, allowing the IC to cool.
The thermal sensor turns the IC on again after the junc-
tion temperature cools by 15°C, resulting in a pulsed out-
put during continuous thermal overload conditions.
Design Procedures
Setting the Output Voltage
To set the output voltage for the MAX1953/MAX1954,
connect FB to the center of an external resistor-divider
connected between the output to GND (Figures 1 and
2). Select R2 between 8k and 24k, and then calcu-
late R1 by:
where V
FB
= 0.8V. R1 and R2 should be placed as
close to the IC as possible.
For the MAX1957, connect FB directly to the output
through a decoupling resistor of 10k to 21k (Figure
3). The output voltage is then equal to the voltage at
REFIN. Again, this resistor should be placed as close to
the IC as possible.
Determining the Inductor Value
There are several parameters that must be examined
when determining which inductor is to be used. Input
voltage, output voltage, load current, switching frequen-
cy, and LIR. LIR is the ratio of inductor current ripple to
DC load current. A higher LIR value allows for a smaller
inductor, but results in higher losses and higher output
ripple. A good compromise between size, efficiency,
and cost is an LIR of 30%. Once all of the parameters
are chosen, the inductor value is determined as follows:
where f
S
is the switching frequency. Choose a standard
value close to the calculated value. The exact inductor
value is not critical and can be adjusted in order to
make trade-offs among size, cost, and efficiency. Lower
inductor values minimize size and cost, but they also
increase the output ripple and reduce the efficiency due
to higher peak currents. By contrast, higher inductor val-
ues increase efficiency, but eventually resistive losses
due to extra turns of wire exceed the benefit gained
from lower AC current levels.
For any area-restricted applications, find a low-core
loss inductor having the lowest possible DC resistance.
Ferrite cores are often the best choice, although pow-
dered iron is inexpensive and can work well at 300kHz.
L
VVV
V f I LIR
OUT IN OUT
IN S LOAD MAX
=
×
()
×× ×
()
RR
V
V
OUT
FB
12 1
Figure 5. DH Boost Circuit
BST
DH
LX
DL
IN
MAX1953
MAX1954
MAX1957

MAX1953EUB+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers High-f Current-Mode PWM Buck Controller
Lifecycle:
New from this manufacturer.
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