MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
16 ______________________________________________________________________________________
The chosen inductor’s saturation current rating must
exceed the expected peak inductor current (IPEAK).
Determine IPEAK as:
Setting the Current Limit
The MAX1953/MAX1954/MAX1957 use a lossless cur-
rent-sense method for current limiting. The voltage
drops across the MOSFETs created by their on-resis-
tances are used to sense the inductor current.
Calculate the current-limit threshold as follows:
where A
CS
is the gain of the current-sense amplifier.
A
CS
is 6.3 for the MAX1953 when ILIM is connected to
GND and 3.5 for the MAX1954/MAX1957, and for the
MAX1953 when ILIM is connected to IN or floating. The
0.8V is the usable dynamic range of COMP (V
COMP
).
Initially, the high-side MOSFET is monitored. Once the
voltage drop across the high-side MOSFET exceeds V
CS
,
the high-side MOSFET is turned off and the low-side
MOSFET is turned on. The voltage across the low-side
MOSFET is then monitored. If the voltage across the low-
side MOSFET exceeds the short-circuit current limit, a
short-circuit condition is determined and the low-side
MOSFET is held on. Once the monitored voltage falls
below the short-circuit current-limit threshold, the
MAX1953/MAX1954/MAX1957 switch normally. The short-
circuit current-limit threshold is fixed at 210mV for the
MAX1954/ MAX1957 and is selectable for the MAX1953.
When selecting the high-side MOSFET, use the follow-
ing method to verify that the MOSFET’s R
DS(ON)
is suffi-
ciently low at the operating junction temperature (T
J
):
The voltage drop across the low-side MOSFET at the
valley point and at I
LOAD(MAX)
is:
where R
DS(ON)
is the maximum value at the desired
maximum operating junction temperature of the MOS-
FET. A good general rule is to allow 0.5% additional
resistance for each °C of MOSFET junction temperature
rise. The calculated V
VALLEY
must be less than V
CS
.
For the MAX1953, connect ILIM to GND for a short-
circuit current-limit voltage of 105mV, to V
IN
for 320mV
or leave ILIM floating for 210mV.
MOSFET Selection
The MAX1953/MAX1954/MAX1957 drive two external,
logic-level, N-channel MOSFETs as the circuit switch
elements. The key selection parameters are:
On-Resistance (R
DS(ON)
): The lower, the better.
Maximum Drain-to-Source Voltage (V
DSS
): Should
be at least 20% higher than the input supply rail at
the high side MOSFET’s drain.
Gate Charges (Q
g
, Q
gd
, Q
gs
): The lower, the better.
For a 3.3V input application, choose a MOSFET with a
rated R
DS(ON)
at V
GS
= 2.5V. For a 5V input application,
choose the MOSFETs with rated R
DS(ON)
at V
GS
4.5V.
For a good compromise between efficiency and cost,
choose the high-side MOSFET (N1) that has conduction
losses equal to switching loss at the nominal input volt-
age and output current. The selected low-side and high-
side MOSFETs (N2 and N1, respectively) must have
R
DS(ON)
that satisfies the current-limit setting condition
above. For N2, make sure that it does not spuriously turn
on due to dV/dt caused by N1 turning on, as this would
result in shoot-through current degrading the efficiency.
MOSFETs with a lower Q
gd
/Q
gs
ratio have higher immu-
nity to dV/dt.
For proper thermal management design, the power dis-
sipation must be calculated at the desired maximum
operating junction temperature, T
J(MAX)
. N1 and N2
have different loss components due to the circuit oper-
ation. N2 operates as a zero-voltage switch; therefore,
major losses are the channel conduction loss (P
N2CC
)
and the body diode conduction loss (P
N2DC
):
where V
F
is the body diode forward-voltage drop, t
dt
is
the dead time between N1 and N2 switching transi-
tions, and f
S
is the switching frequency.
USE R AT T
P
V
V
IR
PIVtf
DS ON J MAX
NCC
OUT
IN
LOAD
DS ON
N DC LOAD F DT S
() ( )
()
()
2
2
2
1
2
= ××
× × ×
VR I
LIR
I
VALLEY DS ON LOAD MAX LOAD MAX
×
()
() ( )
()
2
R
V
AI
DS ON N
CS PEAK
()
.
1
08
×
V
V
A
CS
CS
=
08.
II
LIR
I
PEAK LOAD MAX LOAD MAX
=+
×
() ()
2
MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
______________________________________________________________________________________ 17
N1 operates as a duty-cycle control switch and has the
following major losses: the channel conduction loss
(P
N1CC
), the voltage and current overlapping switching
loss (P
N1SW
), and the drive loss (P
N1DR
).
where I
GATE
is the average DH driver output current
capability determined by:
where R
DH
is the high-side MOSFET driver’s on-resis-
tance (3 max) and R
GATE
is the internal gate resis-
tance of the MOSFET (~ 2):
where V
GS
~ V
IN
. In addition to the losses above, allow
about 20% more for additional losses due to MOSFET
output capacitances and N2 body diode reverse recov-
ery charge dissipated in N1 that exists, but is not well
defined in the MOSFET data sheet. Refer to the MOS-
FET data sheet for the thermal-resistance specification
to calculate the PC board area needed to maintain the
desired maximum operating junction temperature with
the above calculated power dissipations.
The minimum load current must exceed the high-side
MOSFET’s maximum leakage current over temperature
if fault conditions are expected.
Input Capacitor
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
ripple on the input caused by the circuit’s switching.
The input capacitor must meet the ripple current
requirement (I
RMS
) imposed by the switching currents
defined by the following equation:
I
RMS
has a maximum value when the input voltage
equals twice the output voltage (V
IN
= 2 x V
OUT
), where
I
RMS(MAX)
= I
LOAD
/2. Ceramic capacitors are recom-
mended due to their low ESR and ESL at high frequency,
with relatively low cost. Choose a capacitor that exhibits
less than 10°C temperature rise at the maximum operat-
ing RMS current for optimum long-term reliability.
Output Capacitor
The key selection parameters for the output capacitor
are the actual capacitance value, the equivalent series
resistance (ESR), the equivalent series inductance
(ESL), and the voltage-rating requirements. These para-
meters affect the overall stability, output voltage ripple,
and transient response. The output ripple has three
components: variations in the charge stored in the out-
put capacitor, the voltage drop across the capacitor’s
ESR, and the voltage drop across the ESL caused by
the current into and out of the capacitor:
The output voltage ripple as a consequence of the ESR,
ESL, and output capacitance is:
where I
P-P
is the peak-to-peak inductor current (see the
Determining the Inductor Value section). These equa-
tions are suitable for initial capacitor selection, but final
values should be chosen based on a prototype or eval-
uation circuit.
As a general rule, a smaller current ripple results in less
output voltage ripple. Since the inductor ripple current
is a factor of the inductor value and input voltage, the
output voltage ripple decreases with larger inductance,
and increases with higher input voltages. Ceramic
capacitors are recommended for the MAX1953 due to
its 1MHz switching frequency. For the MAX1954/
MAX1957, using polymer, tantalum, or aluminum elec-
trolytic capacitors is recommended. The aluminum
electrolytic capacitor is the least expensive; however, it
has higher ESR. To compensate for this, use a ceramic
capacitor in parallel to reduce the switching ripple and
noise. For reliable and safe operation, ensure that the
capacitor’s voltage and ripple-current ratings exceed
the calculated values.
V I ESR
V
I
Cf
V
V
L
ESL
I
VV
fL
V
V
RIPPLE
ESR
PP
RIPPLE C
PP
OUT
S
RIPPLE ESL
IN
PP
IN OUT
S
OUT
IN
()
()
()
××
=
×
×
=
8
VV V V
RIPPLE RIPPLE
ESR
RIPPLE C RIPPLE ESL
=++
()
() ( )
I
IVVV
V
RMS
LOAD OUT IN OUT
IN
=
××
()
PQVf
R
RR
NDR G GS
S
GATE
GATE DH
1
××
+
I
V
RR
GATE
IN
DH GATE
×
+
1
2
P
V
V
I R USE R AT T
PVI
QQ
I
f
NCC
OUT
IN
LOAD
DS ON DS ON J MAX
N SW IN LOAD
GS GD
GATE
S
1
2
2
=
××
()
×
+
×
() () ( )
MAX1953/MAX1954/MAX1957
Low-Cost, High-Frequency, Current-Mode PWM
Buck Controller
18 ______________________________________________________________________________________
The MAX1953/MAX1954/MAX1957s’ response to a load
transient depends on the selected output capacitors. In
general, more low-ESR output capacitance results in
better transient response. After a load transient, the
output voltage instantly changes by ESR I
LOAD
.
Before the controller can respond, the output voltage
deviates further, depending on the inductor and output
capacitor values. After a short period of time (see the
Typical Operating Characteristics), the controller
responds by regulating the output voltage back to its
nominal state. The controller response time depends on
its closed-loop bandwidth. With a higher bandwidth,
the response time is faster, preventing the output volt-
age from further deviation from its regulating value.
Compensation Design
The MAX1953/MAX1954/MAX1957 use an internal
transconductance error amplifier whose output com-
pensates the control loop. The external inductor, high-
side MOSFET, output capacitor, compensation resistor,
and compensation capacitors determine the loop sta-
bility. The inductor and output capacitors are chosen
based on performance, size, and cost. Additionally, the
compensation resistor and capacitors are selected to
optimize control-loop stability. The component values
shown in the Typical Application Circuits (Figures 1
through 4) yield stable operation over the given range
of input-to-output voltages and load currents.
The controller uses a current-mode control scheme that
regulates the output voltage by forcing the required
current through the external inductor. The MAX1953/
MAX1954/MAX1957 use the voltage across the high-
side MOSFET’s on-resistance (R
DS(ON)
) to sense the
inductor current. Current-mode control eliminates the
double pole in the feedback loop caused by the induc-
tor and output capacitor, resulting in a smaller phase
shift and requiring less elaborate error-amplifier com-
pensation. A simple single-series R
C
and C
C
is all that
is needed to have a stable high bandwidth loop in
applications where ceramic capacitors are used for
output filtering. For other types of capacitors, due to the
higher capacitance and ESR, the frequency of the zero
created by the capacitance and ESR is lower than the
desired close loop crossover frequency. Another com-
pensation capacitor should be added to cancel this
ESR zero.
The basic regulator loop may be thought of as a power
modulator, output feedback divider, and an error ampli-
fier. The power modulator has DC gain set by g
mc
x
R
LOAD
, with a pole and zero pair set by R
LOAD
, the out-
put capacitor (C
OUT
), and its equivalent series resis-
tance (R
ESR
).
Below are equations that define the power modulator:
where R
LOAD
= V
OUT
/I
OUT(MAX)
, and g
mc
= 1/(A
CS
R
DS(ON)
), where A
CS
is the gain of the current-sense
amplifier and R
DS(ON)
is the on-resistance of the high-
side power MOSFET. A
CS
is 6.3 for the MAX1953 when
ILIM is connected to GND, and 3.5 for the MAX1954/
MAX1957 and for the MAX1953 when ILIM is connect-
ed to V
IN
or floating. The frequencies at which the pole
and zero due to the power modulator occur are deter-
mined as follows:
The feedback voltage-divider used has a gain of G
FB
=
V
FB
/V
OUT
, where V
FB
is equal to 0.8V. The transcon-
ductance error amplifier has DC gain, G
EA(DC)
= gm
R
O
. R
O
is typically 10M. A dominant pole is set by the
compensation capacitor (C
C
), the amplifier output
resistance (R
O
), and the compensation resistor (R
C
). A
zero is set by the compensation resistor (R
C
) and the
compensation capacitor (C
C
).
There is an optional pole set by C
f
and R
C
to cancel the
output capacitor ESR zero if it occurs before crossover
frequency (f
C
):
The crossover frequency (f
C
) should be much higher
than the power modulator pole f
pMOD
. Also, the
crossover frequency should be less than 1/5 the
switching frequency:
ff
f
pMOD C
S
<< <
5
f
CRR
fzEA
CR
fpEA
CR
pdEA
COC
CC
fC
=
××+
=
××
=
××
1
2
1
2
1
2
π
π
π
()
f
C
RfLR
RfL
f
CR
pMOD
OUT
LOAD
S
ESR
LOAD
S
zMOD
OUT ESR
=
××
××
()
+
()
=
××
1
2
1
2
π
π
Gg
RfL
RfL
MOD mc
LOAD
S
LOAD
S
××
()
()

MAX1953EUB+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers High-f Current-Mode PWM Buck Controller
Lifecycle:
New from this manufacturer.
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