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• Filament Lamp is a Resistive Load
• No Preheat / Ignition is required
• DC Bus is full wave rectified line without smoothing
• Close to Unity Power Factor is inherent in system
• Can be dimmed with Triac (standard domestic type) dimmer
• Dimming is achieved by PHASE CUTTING of the AC line
• Output is isolated Low Voltage
• Protection required against output short circuit or overload not open circuit.
• Shutdown must be Auto-Resetting
The protection circuitry is auto-resetting so that if the output is short circuited the system will
periodically try to restart and then shut down again. When the short-circuit is removed the lamp will
be able to come back on again without the need for cycling the AC supply off and back on again to
reset. The external capacitor at the CSD pin is used in several different operating modes allowing
the IC to be limited to 8 pins. The CSD pin is connected to different circuit blocks during different
modes, controlled by internal control logic.
The current sense (CS) input is connected to the voltage compensation and shutdown circuit blocks.
The CSD capacitor is switched between different circuits through internal transmission gates. The
oscillator is voltage controlled and its input is connected to the CSD capacitor during normal opera-
tion. In case of overtemperature or external shutdown, the IC will go into a fault mode. In this mode
the IC is in latched shutdown and will restart only after resetting the mains. In case of overvoltage or
overload, the IC will go into a auto-resetting fault.
The different modes of operation of the IC and the system implications are described here:
(See also the IR2161 data sheet)
Supplying VCC to the IR2161
The under-voltage lockout mode (UVLO) is defined as the state the IC is in when VCC is below the
turn-on threshold of the IC. To identify the different modes of the IC, refer to the State Diagram
shown in the IR2161 data sheet. The IR2161 under voltage lock-out is designed to maintain an ultra
low supply current under 300uA and to guarantee the IC is fully functional before the high and low
side output drivers are activated.
The capacitor (CVCC) is charged by current through supply resistor (RS) minus the start-up current
drawn by the IC. This resistor charges CVCC to the UVLO+ threshold, at which point the IR2161
starts to operate and the LO and HO outputs become active. In a Halogen convertor it is important
to consider that the DC bus is completely unsmoothed and has a full wave rectified shape. CVCC
should be large enough to hold the voltage at VCC above the UVLO threshold for one half cycle of
the line voltage as it will only be charged at the peak. A charge pump consisting of CSNUB con-
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nected to two diodes, DCP1 and DCP2, feeds current back from the half bridge (VS) to VCC and
sustains the supply to the IC after it has been initially started. This arrangement avoids the neces-
sity for RS to supply all the current to VCC, which would require RS to dissipate around 2W in a
220VAC supplied system. This is undesirable as 2W power dissipated as heat within the convertor
adds significantly to the temperature rise. When selecting the value of RS, the trade-off is between
power dissipation and the ability of the convertor to start up when connected to a dimmer that is set
to a very low level. When a dimmer is set close to minimum and the supply to the convertor is
switched on, only a small voltage will appear on the DC bus and so RS must be small enough for
this to provide sufficient starting current for VCC. However the smaller the value of RS is, the more
power it will dissipate. It should be noted that the above considerations are important in a 220VAC
supplied system, but in a 120VAC supplied system a charge pump would not be necessary and RS
could supply VCC without dissipating significant power. Other considerations such as the high
primary current become more problematic in a 120VAC system.
An external 16V zener diode DZ has been added to avoid the need for the internal zener to dissi-
pate power (it should be rated at 1.3W). The resistor RD in series with CD is necessary if the
convertor is required to operate from a triac based (leading edge) phase cut dimmer. When the triac
fires at a point during the mains half-cycle the high dv/dt allows a large current to flow through this
path to rapidly charge CVCC to the maximum VCC voltage. In this way each line half cycle, the
system will receive a fast pull up on VCC when the traic in the dimmer is fired.
The external zener DZ will prevent possible damage to the IC by shunting excess current to COM.
Once the capacitor voltage on VCC reaches the start-up threshold the IC turns on and HO and LO
begin to oscillate. A bootstrap diode (DB) and supply capacitor (CB) comprise the supply voltage for
the high side driver circuitry. To guarantee that the high-side supply is charged up before the first
pulse on pin HO, the first pulse from the output drivers comes from the LO pin. During under voltage
lock-out mode, the high and low-side driver outputs HO and LO are both low.
Soft Start Operation
The soft start mode is defined as the state the IC is in at switch on of the system when the lamp
filament is cold. As with any type of filament lamp the Dichroic Halogen lamp has a positive tem-
perature coefficient of resistance such that the cold resistance (at switch on when the lamp has
been off long enough to cool) is much lower than the hot resistance when the lamp is running. This
normally results in a high inrush current occurring at switch on. Under worst-case conditions this
could potentially trigger the shut down circuit. To overcome this problem the IR2161 incorporates
the soft start function.
When the IC starts oscillating the frequency is initially very high (about 125kHz). This causes the
output voltage of the convertor to be lower since the HF transformer in the system has a fixed
primary leakage inductance that will present a higher impedance at higher frequency allowing less
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Fig. 2 Startup current without and with soft start function
AC voltage to appear across the primary. The reduced output voltage will naturally result in a reduced
current in the lamp which eases the inrush current thus avoiding tripping of the shutdown circuit and
easing stress on the lamp filament as well as high current in the half bridge MOSFETs (M1 and M2).
The frequency sweeps down gradually from 125kHz to the minimum frequency over a period of
around 1s (for a CSD capacitor of 100nF). During this time the external capacitor at the CSD pin
charges from 0V to 5V controlling the oscillator frequency via the internal voltage controlled oscillator
(VCO). The value of CSD will determine the duration of the soft start sweep. However since it also
governs the shut down circuit delays the value should be kept at 100nF to achieve the correct
operation.
Run Mode
When soft start is completed the system switches over to run mode. During this time the system
provides some regulation of the output voltage of the convertor from minimum to maximum load. In
this type of system it is desirable that the voltage supplied to the lamp does not exceed a particular
limit. If the lamp voltage becomes too high the temperature of the filament runs too high and the life
of the lamp is significantly reduced. The problem is that the output transformer is never perfectly
coupled so there will always be a degree of load regulation. The transformer has to be designed
such that the lamp voltage at maximum load is sufficiently high to ensure adequate light output.
At minimum load the voltage will consequently be higher and is likely to exceed the maximum
desired lamp voltage. The load current is sensed via the current sense resistor (RCS). The peak
current is detected and amplified within the IC then appears at the CSD pin during voltage compen-
sation mode. The voltage across the CSD capacitor will vary from 0V if there is no load to approxi-
mately 5V at maximum load.

IRPLHALO1E

Mfr. #:
Manufacturer:
Infineon / IR
Description:
Power Management IC Development Tools Halogen Cnvrtr 220/230VAC
Lifecycle:
New from this manufacturer.
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