82A0111-22-F868-9CS2920 Datasheet 82A0111-22-F868-9CS2920, 82A0111-22-F868-9 | P10-P12

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Page 6 SPECIFICATION 80, ISSUE 1

TABLE 1 (CONTINUED)

REQUIREMENTS FOR FINISHED WIRE AND CABLE

EXAMINATION OR TEST

REQUIREMENT

TEST

METHOD

TEST

TYPE 1

Finished Cable

Blocking

3.5.1 and MIL-C-27500

MIL-C-27500

Cabling MIL-C-27500 MIL-C-27500 1

Conductor and Shield Continuity 3.5.3 and MIL-C-27500 MIL-C-27500 3

Crosslinking Proof Test Specification Sheet and 3.5.4 4.6.4 2

Dielectric Withstand Specification Sheet MIL-C-27500 3

Dimensions Specification Sheet 4.6.6 1

Flammability 3.5.5 4.6.7.1 Q

Identification of Product 3.5.6 4.6.6 1

Immersion 3.5.7 4.6.8 Q

Jacket Color 3.5.2 4.6.6 1

Jacket Concentricity 3.5.10 4.6.10 2

Jacket Elongation and Tensile Strength Specification Sheet 4.6.9 1

Jacket Flaws Specification Sheet and 3.5.11 4.6.11 3

Jacket Material and Construction 3.3.3 4.6.6 1

Jacket Thickness Specification Sheet 4.6.6 2

Life Cycle 3.5.12 4.6.12 Q

Low Temperature-Cold Bend 3.5.13 and MIL-C-27500 MIL-C-27500 Q

Secant Modulus 3.5.14 4.6.13 Q

Shield Material and Construction 3.3.2 MIL-C-27500 1

Shield Coverage Specification Sheet MIL-C-27500 1

Weight Specification Sheet 4.6.15 1

Workmanship MIL-C-27500 MIL-C-27500 1

1/ TEST TYPE:

Q - Qualification Test (4.2)

1 - Quality Conformance Test, Group 1 (4.3)

2 - Quality Conformance Test, Group 2 (4.3)

3 - Quality Conformance Test, Group 3 (4.3)

P - Process Control Inspection (4.4)

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SPECIFICATION 80, ISSUE 1 Page 7

3.5.2 Color

Color shall be in accordance with MIL-STD-104, Class 1. White is preferred for both

insulation and jacket. Color code designators, and colored stripes and bands, if used, shall

be in accordance with MIL-STD-681.

3.5.3 Conductor and Shield Continuity

When finished cable is tested in accordance with MIL-C-27500, there shall be no loss of

continuity in the conductors or shield.

3.5.4 Crosslinking Proof Test

When finished wire and cable is tested in accordance with 4.6.4, there shall be no cracking of

the insulation or jacket and no dielectric breakdown.

3.5.5 Flammability

3.5.5.1 Procedure 1

When qualification samples are tested in accordance with 4.6.7.1, the burn length shall not

exceed 3 inches (76 mm) and the afterburn time shall not exceed 3 seconds.

3.5.5.2 Procedure 2

When AWG 22 and 20 wire specimens are tested in accordance with 4.6.7.2, the burn length

shall not exceed 3 inches (76 mm) and the afterburn time shall not exceed 3 seconds.

3.5.6 Identification of Product

When specified, the finished wire and cable shall be identified by a marking applied to the

outer surface. The identification shall consist of the appropriate mark as specified by contract

or the applicable specification sheet. The mark shall be in a contrasting color to that of the

finished wire or cable. Identification shall be applied with the vertical axis of the characters

parallel to the longitudinal axis of the wire when the nominal diameter of the wire is 0.050

inch (1.27 mm) or smaller. The vertical axis of the characters may be either perpendicular or

parallel to the longitudinal axis of the wire when the nominal diameter of the wire exceeds

0.050 inch (1.27 mm). Wires with diameters of 0.035 inch (0.89 mm) and smaller shall not be

marked.

3.5.7 Immersion

When qualification samples are tested in accordance with 4.6.8, the diameter change shall be

no more than 5 percent, and there shall be no cracking of the insulation or jacket and no

dielectric breakdown.

3.5.8 Insulation Flaws

One hundred percent of finished wire shall pass the impulse dielectric test or the spark test of

MIL-W-22759 using the voltage specified in the applicable specification sheet. The test shall

be performed during the final winding of the wire on shipment spools or reels.

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Page 8 SPECIFICATION 80, ISSUE 1

3.5.9 Insulation Resistance

The minimum insulation resistance for 1000 feet of the wire specimens shall be 500 megohms

(152.4 M

Ω

-1 km) for AWG 22 and 20, and 100 megohms (30.5 M

Ω

-1 km) for AWG 8.

3.5.10 Jacket Concentricity

When finished cable is tested in accordance with 4.6.10, the jacket concentricity shall be 70

percent, minimum.

3.5.11 Jacket Flaws

One hundred percent of finished shielded and jacketed cable shall pass the jacket flaws test of

4.6.11 using the voltage specified in the applicable specification sheet.

3.5.12 Life Cycle

When tested in accordance with 4.6.12, using a test temperature of 230 ± 3°C for the AWG 8

specimen, and 200 ± 3°C for the other specimens, qualification samples shall exhibit no

cracking of the insulation or jacket and no dielectric breakdown.

3.5.13 Low Temperature-Cold Bend

When qualification samples are tested at -65 ± 3°C, there shall be no cracking of the insulation

or jacket and no dielectric breakdown.

3.5.14 Secant Modulus

When tested in accordance with 4.6.13, the secant modulus shall not exceed 5.0 x 10

lbf/in

(345 N/mm

) for AWG 22 and 20 wire specimens, or 4.0 x 10

lbf/in

(276 N/mm

) for cable

and AWG 8 wire specimens.

4. QUALITY ASSURANCE PROVISIONS

4.1 RESPONSIBILITY FOR INSPECTION

The supplier is responsible for the performance of all the inspection tests specified herein. The

supplier may utilize his own or any other inspection facility and services acceptable to the

buyer. Inspection records of the examination and tests shall be kept complete and available to

the buyer as required.

4.2 QUALIFICATION INSPECTION

Qualification inspection shall consist of all tests in Table 1, as applicable to finished wire or to

finished cable.

P1-P3 P4-P6 P7-P9 P10-P12 P13-P15 P16-P18 P19-P21

82A0111-22-F868-9CS2920

Mfr. #:

Buy 82A0111-22-F868-9CS2920

Manufacturer:

Raychem / TE Connectivity

Description:

Hook-up Wire 82A011122F8689CS2920 PRICE PER FOOT

Lifecycle:

New from this manufacturer.

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82A0111-22-F868-9CS2920

82A0111-22-F868-9CS2920

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