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output voltage falls by more than 70%, then the maximum
output current is progressively lowered to about 30% of
its full current limit value for boost mode and about 40%
for buck mode.
Standby Mode (STBYMD)
The standby mode (STBYMD) pin provides several choices
for start-up and standby operational modes. If the pin is
pulled to ground, the SS pin is internally pulled to ground,
preventing start-up and thereby providing a single control
pin for turning off the controller. If the pin is left open or
decoupled with a capacitor to ground, the SS pin is internally
provided with a starting current, permitting external control
for turning on the controller. If the pin is connected to a
voltage greater than 1.25V, the internal regulator (INTV
CC
)
will be on even when the controller is shut down (RUN
pin voltage <1.6V). In this mode, the onboard 6V linear
regulator can provide power to keep-alive functions such
as a keyboard controller.
INTV
CC
and EXTV
CC
An internal P-channel low dropout regulator produces 6V
at the INTV
CC
pin from the V
IN
supply pin. INTV
CC
powers
the control chip and internal circuitry within the module.
The LTM4605 also provides the external
supply voltage
pin
EXTV
CC
. When the voltage applied to EXTV
CC
rises above
5.7V, the internal regulator is turned off and an internal
switch connects the EXTV
CC
pin to the INTV
CC
pin thereby
supplying internal power. The switch remains closed as long
as the voltage applied to EXTV
CC
remains above 5.5V. This
allows the MOSFET driver and control power to be derived
from the output when (5.7V < V
OUT
< 7V) and from the
internal regulator when the output is out of regulation (start-
up, short-circuit). If more current is required through the
EXTV
CC
switch than is specified, an external Schottky diode
can be interposed between the EXTV
CC
and INTV
CC
pins.
Ensure that EXTV
CC
≤ V
IN
.
The following list summarizes the three possible connec-
tions for EXTV
CC
:
1. EXTV
CC
left open (or grounded). This will cause INTV
CC
to be powered from the internal 6V regulator at the cost
of a small efficiency penalty.
2. EXTV
CC
connected directly to V
OUT
(5.7V < V
OUT
< 7V).
This is the normal connection for a 6V regulator and
provides the highest efficiency.
3. EXTV
CC
connected to an external supply. If an external
supply is available in the 5.5V to 7V range, it may be
used
to power EXTV
CC
provided it is compatible with
the MOSFET gate drive requirements.
Thermal Considerations and Output Current Derating
In different applications, the LTM4605 operates in a variety
of thermal environments. The maximum output current is
limited by the environmental thermal condition. Sufficient
cooling should be provided to ensure reliable operation.
When the cooling is limited, proper output current derating
is necessary, considering ambient temperature, airflow,
input/output condition, and the need for increased reliability.
The power loss curves in Figures 5 and 6 can be used
in coordination with the load current derating curves in
Figures 7 to 12 for calculating an approximate θ
JA
for
the module. Column designation delineates between no
heat sink, and a BGA heat sink. Each of the load current
derating curves will lower the maximum load current as
a function of the increased ambient temperature to keep
the maximum junction temperature of the power module
at 115°C maximum. This will allow a safe margin to work
at the maximum operating temperature below 125°C.
Each of the derating curves and the power loss curve that
corresponds to the correct output voltage can be used to
solve for the approximate θ
JA
of the condition.
DESIGN EXAMPLES
Buck Mode Operation
As a design example, use input voltage V
IN
= 12V to 20V,
V
OUT
= 12V and f = 400kHz.
Set the PLLFLTR pin at 2.4V or more for 400kHz frequency
and connect FCB to ground for continuous current mode
operation. If a divider is used to set the frequency as shown
in Figure 14, the bottom resistor R3 is recommended not
to exceed 1k.
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To set the output voltage at 12V, the resistor R
FB
from V
FB
pin to ground should be chosen as:
R
FB
=
0.8V 100k
V
OUT
0.8V
7.15k
To choose a proper inductor, we need to know the current
ripples at different input voltages. The inductor should
be chosen by considering the worst case in the practi
-
cal operating region. If the maximum output power P is
150W at buck mode, we can get the current ripple ratio
of the current ripple ΔI
L
to the maximum inductor current
I
L
as follows:
ΔI
L
I
L
=
(V
IN
V
OUT
) V
OUT
2
V
IN
L f P
Figure 3 shows the current ripple ratio at different input
voltages based on the inductor values: 1.5µH, 2.5µH,
3.3µH and 4.7µH. If we need 30% ripple current ratio at
all inputs, the 3.3µH inductor can be selected.
Consider the safety margin about 30%, we can choose
the sensing resistor as 8mΩ.
For the input capacitor, use a low ESR sized capacitor
to handle the maximum RMS current. Input capacitors
are required to be placed adjacent to the module. In Fig
-
ure
14, the 10µF ceramic input capacitors are selected
for their ability to handle the large RMS current into the
converter. The 100µF bulk capacitor is only needed if the
input source impedance is compromised by long inductive
leads or traces.
For the output capacitor, the output voltage ripple and
transient requirements require low ESR capacitors. If
assuming that the ESR dominates the output ripple, the
output ripple is as follows:
Δ
V
OUT(P-P)
=
ESR
Δ
I
L
If a total low ESR of about 5mΩ is chosen for output
capacitors, the maximum output ripple of 17.5mV occurs
at the input voltage of 20V with the current ripple at 3.5A.
Boost Mode Operation
For boost mode operation, use input voltage V
IN
= 5V to
12V, V
OUT
= 12V and f = 400kHz.
Set the PLLFLTR pin and R
FB
as in buck mode.
If the maximum output power P is 60W at boost mode
and the module efficiency η is about 95%, we can get
the current ripple ratio of the current ripple ΔI
L
to the
maximum inductor current I
L
as follows:
ΔI
L
I
L
=
(V
OUT
V
IN
) V
IN
2
η
V
OUT
L f P
Figure 4. shows the current ripple ratio at different input
voltages based on the inductor values: 1.5µH, 2.5µH,
3.3µH and 4.7µH. If we need 30% ripple current ratio at
all inputs, the 3.3µH inductor can be selected.
At buck mode, sensing resistor selection is based on
the maximum output current and the allowed maximum
sensing threshold 130mV.
R
SENSE
=
2 130mV
2 (P / V
OUT
) ΔI
L
Figure 3. Current Ripple Ratio at Different Inputs for Buck Mode
INPUT VOLTAGE V
IN
(V)
12 14
CURRENT RIPPLE RATIO
0.8
0.6
1.5µH
2.5µH
3.3µH
4.7µH
0.4
0.2
0
4605 F03
16 18 20
V
OUT
= 12V
ƒ = 400kHz
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At boost mode, sensing resistor selection is based on
the maximum input current and the allowed maximum
sensing threshold 160mV.
R
SENSE
=
2 160mV
2
P
η V
IN(MIN)
+ ΔI
L
Consider the safety margin about 30%, we can choose
the sensing resistor as 7mΩ.
For the input capacitor, only minimum capacitors are
needed to handle the maximum RMS current, since it
is a continuous input current at boost mode. A 100µF
capacitor is only needed if the input source impedance is
compromised by long inductive leads or traces.
Since the output capacitors at boost mode need to filter
the square wave current, more capacitors are expected
to achieve the same output ripples as the buck mode. If
assuming that the ESR dominates the output ripple, the
output ripple is as follows:
Δ
V
OUT(P-P)
=
ESR I
L(MAX)
Figure 4. Current Ripple Ratio at Different Inputs for Boost Mode
INPUT VOLTAGE V
IN
(V)
5 7
CURRENT RIPPLE RATIO
0.6
1.5µH
2.5µH
3.3µH
4.7µH
0.4
0.2
0
4605 F04
9 11 126 8 10
V
OUT
= 12V
ƒ = 400kHz
If a total low ESR about 5mΩ is chosen for output capaci-
tors, the maximum output ripple of 70mV occurs at the
input
voltage of 5V with the peak inductor current at 14A.
Wide Input Mode Operation
If a wide input range is required from 5V to 20V, the mod
-
ule will work in different operation modes. If input voltage
V
IN
= 5V to 20V, V
OUT
= 12V and f = 400kHz, the design
needs to consider the worst case in buck or boost mode
design. Therefore, the maximum output power is limited
to 60W. The sensing resistor is chosen at 7mΩ, the input
capacitor is the same as the buck mode design and the
output capacitor uses the boost mode design. Since the
maximum output ripple normally occurs at boost mode
in the wide input mode design, more inductor ripple cur
-
rent, up
to 150% of the inductor current, is allowed at
buck mode to meet the ripple design requirement. Thus,
a
3.3µH inductor is chosen at the wide input mode. The
maximum output ripple voltage is still 70mV if the total
ESR is about 5mΩ.
Additionally, the current limit may become very high when
the module runs at buck mode
due to the low sensing
resistor used in the wide input mode operation.
Safety Considerations
The LTM4605 modules do not provide isolation from V
IN
to V
OUT
. There is no internal fuse. If required, a slow blow
fuse with a rating twice the maximum input current needs
to be provided to protect each unit from catastrophic failure.

LTM4605EV#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 20V, 5A Buck-boost Module Regulator
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