MAX11080/MAX11081
selection is sensed and stored at power-up and any
subsequent change to the input pin status is ignored.
Internal Linear Regulator
The MAX11080/MAX11081 have an internal linear regula-
tor for generating the internal supply from DCIN (Figure
11). The regulator can accept a supply voltage on the
DCIN pin from +6.0V to +72V, which it regulates to 3.3V
to run the voltage-detection system, control logic, and
low-side alarm-pulse interface. When the SHDN pin is not
active and a sufficient voltage is applied to DCIN, the out-
put of the regulator becomes active. The regulator is
paired with a power-on-reset (POR) circuit that senses its
output voltage and holds the MAX11080/MAX11081 in a
reset state until the internal supply has reached a sustain-
able threshold of +3.0V (±5%). The internal comparators
have built-in hysteresis that can reject noise on the supply
line. Because secondary metal batteries are never fully
discharged to 0V, the MAX11080/MAX11081 are
designed for a hot-swap insertion of the battery cells.
Once the POR threshold is reached, approximately 1ms
later the internal reset signal disables, the internal oscilla-
tor starts, and the charge pump begins operating. The
charge pump reaches regulation in approximately 3ms.
The MAX11080/MAX11081 associated with the top mod-
ule in the battery pack are identified as detailed in the
TOPSEL Function
section. This is followed by a self-test of
the overvoltage comparators and detection of the number
of cells connected. At this time in the power-on
sequence, the MAX11080/MAX11081 are ready for oper-
ation. When the charge pump achieves regulation of 3.3V
between VDD
U
and GND
U
, it switches to a standby mode
until the voltage drops by about 35mV. The specified
accuracy and full operation of the MAX11080/MAX11081
12-Channel, High-Voltage
Battery-Pack Fault Monitors
16 ______________________________________________________________________________________
UNDERVOLTAGE SELECTION
THRESHOLD (V)
UVSEL2 UVSEL1 UVSEL0
Disabled 0 0 0
1.6 0 0 1
1.8 0 1 0
2.0 0 1 1
2.2 1 0 0
2.4 1 0 1
2.6 1 1 0
2.8 1 1 1
Table 2. Undervoltage Threshold Selection
LINEAR
REGULATOR
+6.0V TO +72V
INTERNAL +3.3V
CHARGE
PUMP
+3.3V TO
GND
U
+3.0V ±5%
BANDGAP
REFERENCE
DIE OVERTEMPERATURE
DETECT
DCIN
AGND
SHDN
V
AA
VDD
U
CP POR
COMPARATOR
CP_POR/
VAA POR/
2.6V
GND
U
REGULATOR
ENABLE
CHARGE-PUMP
ENABLE
35mV
HYSTERESIS
POR
COMPARATOR
INTERNAL
POR/
POR THRESHOLD
Figure 11. Internal Linear Regulator Block Diagram
MAX11080/MAX11081
12-Channel, High-Voltage
Battery-Pack Fault Monitors
______________________________________________________________________________________ 17
CHARGE-PUMP
INTERNAL RESET
ASSERTED
V
AA
POR RESET
DEASSERTED
VOLTAGE APPLIED
TO DCIN
REGULATOR ENABLED
CHECK SHDN
ALL
OV COMPARATORS
OUTPUT HIGH?
SHORT-CIRCUIT
COMPARATOR [N]
DETECTS SHORT?
SHDN ASSERTED
V
AA
< 3.0V
CHECK V
AA
0.2ms TYP
1.8ms TYP
REGULATOR IN
REGULATION
VAA POR RESET
ASSERTED
16kHz OSCILLATOR
ENABLED
CHARGE-PUMP
ENABLED
CHARGE-PUMP
INTERNAL RESET
DEASSERTED
VDD
U
WITHIN
REGULATION
FAULT: ALRML
ASSERTED UNTIL
NEXT ACTIVE POR
ALARM STATE
DISABLED
INTERNAL POR
RESET DEASSERTED
START OVERVOLTAGE
COMPARATOR TEST
OVERVOLTAGE
COMPARATOR TEST
DONE
CONNECT GROUND AS
OV THRESHOLD
DISCONNECT GROUND
AS OV THRESHOLD
OVSEL/UVSEL
INPUTS LATCHED
START CELL SHORT-
CIRCUIT TEST
FOR EACH CELL
INPUT N
NEXT INPUT N
INPUT [N] UV
COMPARATOR
DISABLED
CELL SHORT-CIRCUIT
TEST DONE
MAX11080/MAX11081
FULLY FUNCTIONAL
NUMBER OF CELLS
DETECTED
SHDN DEASSERTED
V
AA
> 3.0V
1.1ms TYP
1.0ms TYP
0.7ms TYP
1.0ms TYP
NO
NO
YES
YES
NEXT INPUT N
INTERNAL POR
RESET ASSERTED
CHECK (VDD
U
-
GND
U
)
(VDD
U
- GND
U
) < 2.6V
(VDD
U
- GND
U
) > 2.6V
Figure 12. Linear Regulator Power-Up Sequence
are not guaranteed until a minimum of 6.0V is applied to
the DCIN pin.
The linear regulator also incorporates a thermal shutdown
feature. If the MAX11080/MAX11081 die temperature
rises above +145°C, the device shuts down. After a ther-
mal shutdown, the die temperature must cool 15°C below
the shutdown temperature before the device restarts.
Figure 12 shows the linear regulator power-up sequence
and Figure 13 shows the low DCIN POR event.
DCIN and GND
U
Supply Connections
A surge voltage is produced by the electric motor
during regenerative braking conditions. The
MAX11080/MAX11081 are designed to tolerate an
absolute maximum of 80V under this condition. The
MAX11080/MAX11081 should be protected against high-
er voltages with an external voltage suppressor such as
CHECK V
AA
V
AA
> 2.8V
V
AA
< 2.8V
FALLING DCIN
VOLTAGE
V
AA
AND INTERNAL
POR ACTIVE
OSCILLATOR,
CHARGE-PUMP,
DIGITAL LOGIC,
AND ALARM PULSE
DISABLED
V
AA
AND INTERNAL
POR INACTIVE
Figure 13. Low DCIN POR Event
MAX11080/MAX11081
the SMCJ70 on the DCIN connection point. This protec-
tion circuit also helps to reduce power spikes that can
occur during the insertion of the battery cells. During
negative voltage excursions, the protection circuit stores
enough charge to power the regulator through the tran-
sient. Figure 14 shows the clamp configuration to protect
the DCIN supply input.
The DCIN input contains a comparator circuit to detect an
open circuit on this pin for fault-management purposes.
Whenever a nominal voltage of two silicon diode drops
appears between C12 and DCIN following the power-up
sequence, the ALRM
L
output is asserted as a fault indica-
tion. This voltage drop must appear for at least the delay
time set by C
DLY
to result in a fault. The voltage drop from
C12 to DCIN during normal operation should be kept at
no more than 0.5V to prevent erroneous tripping of the
DCIN open-circuit comparator under worst-case circum-
stances (lowest silicon diode forward bias voltage). The
diode D
DCIN
is used to supply the transient current
demanded at startup by the decoupling circuit. In parallel
with this diode, R
DCIN
provides the supply path during
normal operation. It is selected to be 5k so that the max-
imum voltage drop between C12 and DCIN is about
0.25V with nominal supply currents.
High-power batteries are often used in noisy environ-
ments subject to high dV/dt or dI/dt supply noise and
EMI noise. For example, the supply noise of a power
inverter driving a high horse-power motor produces a
large square wave at the battery terminals, even though
the battery is also a high-power battery. Typically, the
battery dominates the task of absorbing this noise, since
it is impractical to put hundreds of farads at the inverter.
The MAX11080/MAX11081 are designed with several
mechanisms to deal with extremely noisy environments.
First, the major power-supply inputs that see the full
battery-stack voltage are 80V tolerant. This is high
enough to handle the large voltage changes on the bat-
tery stack that can occur when the batteries transition
between charge and discharge conditions. Next, the
linear regulator has high PSRR to produce a clean low-
voltage power supply for the internal circuitry. This
allows DCIN to be connected directly to the stack volt-
age. Finally, GND
U
serves two purposes. It supplies the
internal charge pump with its power and acts as the ref-
erence ground for the upper alarm communication port.
The charge pump creates a secondary low-voltage
supply that is referenced to GND
U
. Because the level-
shifted supply VDD
U
is referenced to GND
U
, the entire
upper alarm communication port glides smoothly on
GND
U
and it is effectively immune to noise on GND
U
.
The upper alarm signal is internally shifted down to
AGND level where it is processed by the digital logic.
There are two connection methods that can be used for
GND
U
depending on application requirements.
For the top module in a system, or where GND
U
cannot
be DC-coupled to the next higher module for other rea-
sons, GND
U
should be connected to the same location
as DCIN. This connection is valid as long as the voltage
difference between the top of Stack(n) and the bottom
of Stack(n+1) during worst-case conditions does not
exceed the margin of the alarm pin signaling levels.
When GND
U
is not DC-coupled to the far side of the
bus bar, it can be AC-coupled to the far side to main-
tain alarm communication when the bus bar is open-cir-
cuit. In that case, the two sides of the AC-coupling
capacitor can be at different DC potentials, but the
alarm communication signal continues to be passed
across the capacitor connection. It is recommended
that an AC- or DC-coupled version of GND
U
is paired
with the alarm signal through the communication bus
wiring, possibly by twisted pair wire, for maximum noise
immunity and minimum emissions.
The preferred connection to reject noise between mod-
ules is when a DC connection can be made from GND
U
to AGND of the next module. It is again recommended
that the DC-coupled GND
U
signal is routed adjacent to
the alarm signal as part of the communication bus for
maximum noise immunity and minimum emissions.
Shutdown Control
The SHDN pin connections of the MAX11080/MAX11081
operate in a manner that allows the shutdown/wake-up
command to trickle up through the series of daisy-
chained packs. Because the internal linear regulator is
powered down during shutdown, the shutdown function
must operate when V
AA
is absent and, therefore, it can-
not depend on a Schmitt trigger input. A special low-cur-
rent, high-voltage circuit is used to detect the state of the
SHDN pin. The shutdown pin has a +2.1V minimum
threshold for the inactive state. When SHDN > 2.1V, the
MAX11080/MAX11081 turn on and begin regulating V
AA
,
12-Channel, High-Voltage
Battery-Pack Fault Monitors
18 ______________________________________________________________________________________
TO DCIN
INPUT
TO GND
U
INPUT
C
DCIN
0.1µF
80V
SMCJ70
TOP OF
CELL STACK
SEE THE APPLICATION CIRCUIT
DIAGRAM FOR PROPER
CONNECTION LOCATION
22
R
LIMIT
22
5k
100k
Figure 14. Battery Module Surge and Overvoltage Protection
Circuit

MAX11080IUU+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Battery Management 12 Ch Hi Volt Batt Pack Fault Monitor
Lifecycle:
New from this manufacturer.
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