IRU3018
13
Rev. 1.6
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www.irf.com
Vcs = ICL3RDS = 2230.019 = 0.418V
Rcs = Vcs / IB = (0.418V) / (200mA) = 2.1KV
RDS(MAX) = (VIN - Vo) / IL
For Vo = 1.5V, VIN = 3.3V and, IL = 2A:
RDS(MAX) = (3.3 - 1.5) / 2 = 0.9V
uSA = DT / PD = 83 / 3.6 = 238C/W
Next, a heat sink with lower uSA than the one calculated
in the previous step must be selected. One way to do
this is to look at the graphs of the “Heat Sink Temp Rise
Above the Ambient” vs. the “Power Dissipation” given in
the heat sink manufacturers’ catalog and select a heat
sink that results in lower temperature rise than the one
calculated in previous step. The following heat sinks from
AAVID and Thermalloy meet this criteria.
Co. Part #
Thermalloy............................6078B
AAVID..................................577002
Following the same procedure for the Schottky diode
results in a heat sink with uSA=258C/W. Although it is
possible to select a slightly smaller heat sink, for sim-
plicity the same heat sink as the one for the high side
MOSFET is also selected for the synchronous MOSFET.
Switcher Current Limit Protection
The IRU3018 uses the MOSFET RDS(ON) as the sensing
resistor to sense the MOSFET current and compares to
a programmed voltage which is set externally via a re-
sistor (Rcs) placed between the drain of the MOSFET
and the “OCSet1” terminal of the IC as shown in the
application circuit. For example, if the desired current
limit point is set to be 22A, for the synchronous and 16A
for the non-synchronous, and from our previous selec-
tion, the maximum MOSFET RDS(ON)=19mV, then the
current sense resistor Rcs is calculated as:
Where:
IB = 200mA is the internal current setting of the
IRU3018
Switcher Frequency Selection
The IRU3018 frequency is internally set at 200KHz with
no external timing resistor. However, it can be adjusted
up by using an external resistor from Rt pin to Gnd or
can be adjusted down if the resistor is connected to the
12V supply.
1.5V, GTL+ Supply LDO Power MOSFET Selection
The first step in selecting the power MOSFET for the
1.5V linear regulator is to select its maximum RDS(ON) of
the pass transistor based on the input to output Dropout
voltage and the maximum load current.
Note that since the MOSFETs RDS(ON) increases with
temperature, this number must be divided by 1.5, in
order to find the RDS(ON) max at room temperature. The
Motorola MTP3055VL has a maximum of 0.18V RDS(ON)
at room temperature, which meets our requirement.
To select the heat sink for the LDO MOSFET, first cal-
culate the maximum power dissipation of the device
and then follow the same procedure as for the switcher.
Where:
PD = Power Dissipation of the Linear Regulator
IL = Linear Regulator Load Current
For the 1.5V and 2A load:
Assuming TJ(MAX) = 1258C:
With the maximum heat sink temperature calculated in
the previous step, the heat-sink-to-air thermal resistance
(uSA) is calculated as follows:
Assuming TA = 35°C:
T = Ts - Ta = 118 - 35 = 83 °C
Temperature Rise Above Ambient
The same heat sink as the one selected for the switcher
MOSFETs is also suitable for the 1.5V regulator.
2.5V, Clock Supply
The IRU3018 provides an internal ultra low dropout regu-
lator with a minimum of 200mA current capability that
converts 3.3V supply to a programmable regulated 2.5V
supply to power the clock chip. The internal regulator
has short circuit protection with internal thermal shut-
down.
1.5V and 2.5V Supply Resistor Divider Selection
Since the internal voltage reference for the linear regula-
tors is set at 1.26V for IRU3018, there is a need to use
external resistor dividers to step up the voltage. The re-
sistor dividers are selected using the following equations:
Where:
Rt = Top resistor divider
RB = Bottom resistor divider
VREF = 1.26V typical
PD = (VIN - Vo)3IL
PD = (3.3 - 1.5)32 = 3.6W
Ts = TJ - PD3(uJC + ucs)
Ts = 125 - 3.63(1.8 + 0.05) = 1188C
Vo = (1 + Rt/RB)3VREF
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Rev. 1.6
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IRU3018
www.irf.com
R19 = 1003[VDAC/(Vo - 1.0043VDAC)] (V)
R19 = 1003[2.8/(2.835 - 1.00432.800)] = 11.76KV
THICCUP = 603Css (ms)
For example if Css=1mF, THICCUP = 6031 = 60ms
I = 9000mF3(1V/20ms) = 0.45A
For 1.5V supply
Assuming RB=100V:
For 2.5V supply
Assuming RB=200V:
Select Rt=200V
Switcher Output Voltage Adjust
As it was discussed earlier, the trace resistance from
the output of the switching regulator to the Slot 1 can be
used to the circuit advantage and possibly reduce the
number of output capacitors, by level shifting the DC
regulation point when transitioning from light load to full
load and vice versa. To account for the DC drop, the
output of the regulator is typically set about half the DC
drop that results from light load to full load. For example,
if the total resistance from the output capacitors to the
Slot 1 and back to the Gnd pin of the IRU3018 is 5mV
and if the total DI, the change from light load to full load
is 14A, then the output voltage measured at the top of
the resistor divider which is also connected to the out-
put capacitors in this case, must be set at half of the
70mV or 35mV higher than the DAC voltage setting. To
do this, the top resistor of the resistor divider (R17 in the
application circuit) is set at 100V, and the R19 is calcu-
lated. For example, if DAC voltage setting is for 2.8V
and the desired output under light load is 2.835V, then
R19 is calculated using the following formula:
Select 11.8KV, 1%
Note: The value of the top resistor must not exceed 100V.
The bottom resistor can then be adjusted to raise the
output voltage.
Soft-Start Capacitor Selection
The soft-start capacitor must be selected such that dur-
ing the start-up when the output capacitors are charging
up, the peak inductor current does not reach the current
limit threshold. A minimum of 1mF capacitor insures this
for most applications. An internal resistor charges the
soft-start capacitor which slowly ramps up the inverting
input of the PWM comparator VFB3. This insures the
output voltage to ramp at the same rate as the soft-start
cap thereby limiting the input current. For example, with
1mF of soft-start capacitor, the ramp up rate is approxi-
mated to be 1V/20ms. For example if the output capaci-
tance is 9000mF, the maximum start up current will be:
The other function of the soft-start cap is to provide an
off time between the current limit cycles(HICCUP) in or-
der for the synchronous MOSFET to cool off and survive
the short circuit condition. The off time between the cur-
rent limit cycles is approximated as:
Input Filter
It is recommended to place an inductor between the
system 5V supply and the input capacitors of the switch-
ing regulator to isolate the 5V supply from the switching
noise that occurs during the turn on and off of the switch-
ing components. Typically an inductor in the range of 1
to 3mH will be sufficient in this type of application.
External Shutdown
The best way to shutdown the IRU3018 is to pull down
on the soft-start pin using an external small signal tran-
sistor such as 2N3904 or 2N7002 small signal MOSFET.
This allows slow ramp up of the output, the same as the
power up.
Layout Considerations
Switching regulators require careful attention to the lay-
out of the components, specifically power components
since they switch large currents. These switching com-
ponents can create large amount of voltage spikes and
high frequency harmonics if some of the critical compo-
nents are far away from each other and are connected
with inductive traces. The following is a guideline of how
to place the critical components and the connections
between them in order to minimize the above issues.
Start the layout by first placing the power components:
1) Place the input capacitor C14 and the high-side
MOSFET, Q3 as close to each other as possible.
2) Place the synchronous MOSFET, Q4 and the Q3 as
close to each other as possible with the intention
that the source of Q3 and drain of the Q4 has the
shortest length.
3) Place the snubber R15 & C13 between Q4 & Q3.
Rt = RB3[(Vo/VREF) - 1]
Rt = 1003[(1.5/1.26) - 1] = 19.1V
Rt = RB3[(Vo/VREF) - 1]
Rt = 2003[(2.5/1.26) - 1] = 197V
IRU3018
15
Rev. 1.6
07/16/02
www.irf.com
4) Place the output inductor, L3 and the output capaci-
tors, C16 between the mosfet and the load with out-
put capacitors distributed along the slot 1 and close
to it.
5) Place the bypass capacitors, C8 and C19 right next
to 12V and 5V pins. C8 next to the 12V, pin 1 and
C19 next to the 5V, pin 8.
6) Place the IRU3018 such that the PWM output drives,
pins 24 and 22 are relatively short distance from gates
of Q3 and Q4.
7) Place all resistor dividers close to their respective
feedback pins.
8) Place the 2.5V output capacitor, C18 close to the pin
13 of the IC and the 1.5V output capacitor, C17 close
to the Q2 MOSFET.
Note: It is better to place the 1.5V linear regulator
components close to the 3018 and then run a trace
from the output of the regulator to the load. However,
if this is not possible then the trace from the linear
drive output pin, pin 16 must be run away from any
high frequency data signals.
It is critical, to place high frequency ceramic capaci-
tors close to the clock chip and termination resistors
to provide local bypassing.
9) Place R12 and C10 close to pin 20
10) Place C9 close to pin 9
Component connections:
Note: It is extremely important that no data bus should
be passing through the switching regulator section spe-
cifically close to the fast transition nodes such as PWM
drives or the inductor voltage.
Using the 4 layer board, dedicate on layer to ground,
another layer as the power layer for the 5V, 3.3V, Vcore,
1.5V and if it is possible for the 2.5V.
Connect all grounds to the ground plane using direct
vias to the ground plane.
Use large low inductance/low impedance plane to con-
nect the following connections either using component
side or the solder side.
a) C14 to Q3 Drain
b) Q3 Source to Q4 Drain
c) Q4 Drain to L3
d) L3 to the output capacitors, C16
e) C16 to the load, slot 1
f) Input filter L1 to the C16 and C3
g) C1 to Q2 Drain
h) C17 to the Q2 Source
I) A minimum of 0.2 inch width trace from the C18
capacitor to pin 13
Connect the rest of the components using the shortest
connection possible.

IRU3018CW

Mfr. #:
Manufacturer:
Infineon Technologies
Description:
IC REG CTRLR INTEL 3OUT 24SOIC
Lifecycle:
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