NCP1205
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10
In order to clarify the device behavior, we can distinguish the
following simplified operating phases:
1. The load is at its nominal value. The SMPS operates in
borderline conduction mode and the switching
frequency is imposed by the external elements (Vin,
Lp, Ip, Vout). The MOSFET is turned on at the
minimum drainsource level.
2. The load starts to decrease and the freerunning
frequency hits the internal clamp.
3. The frequency can no longer naturally increase
because of the clamp. The frequency is now controlled
by the internal VCO but remains constant. The peak
current finds no other option that diminishing to satisfy
equation (1).
4. The peak current has reached the internal minimum
ceiling level and is now frozen for the remaining
cycles.
5. To further reduce the transmitted power (V
FB
goes up),
the VCO decreases the switching frequency. In case of
output overshoot, the VCO could decrease the
frequency down to zero. When the overshoot has gone,
V
FB
diminishes again and the IC smoothly resumes its
operation.
Advantages of the Method
By implementing the aforementioned control scheme, the
NCP1205 brings the following advantages:
Discontinuous only operation: in DCM, the Flyback is
a first order system (at low frequencies) and thus
naturally eases the feedback loop compensation.
A lowcost secondary rectifier can be used due to
smooth turnoff conditions.
Valley switching ensures minimum switching losses
brought by Coss and all the parasitic capacitances.
By folding back the switching frequency, you turn the
system into Pulse Duration Modulation. This method
prevents from generating uncontrolled output ripple as
with hysteretic controllers.
By letting you control the peak current value at which
the frequency goes down, you ensure that this level is
low enough to avoid transformer acoustic noise
generation even at audible frequencies.
Detailed Description
The following sections describe the internal behavior of
the NCP1205.
FreeRunning Operation
As previously said, the operating frequency at nominal load
is dictated by the external elements. We can split the different
switching sections in two separated instants. In the following
text we use the internal error voltage, Verr. This level is
elaborated in Figure 13. Verr is linked to VFB (pin 4) by the
following formula:
(eq. 2)
Verr + 10 * 3·V
FB
ON time: The ON time is given by the time it takes to
reach the peak current setpoint imposed by the level on FB
pin (pin 4). Since this level is internally divided by three, the
peak setpoint is simply:
Ipk +
1
3 · Rsense
· Verr (eq. 3)
The rising slope of the peak current is also dependent on
the inductance value and the rectified DC input voltage by:
dIL
dt
+
Vin
DC
Lp
(eq. 4)
By combining both equations, we obtain the ON time
definition:
ton +
Lp
Vin
DC
·Ip+
Lp · V
ERR
Vin
DC
·3·Rsense
(eq. 5)
OFF time: The time taken by the demagnetization of the
transformer depends on the reset voltage applied at the
switch opening. During the conduction time of the
secondary diode, the primary side of the transformer
undergoes a reflected voltage of: [Np/Ns . (Vf + Vout)]. This
voltage applied on the primary inductance dictates the time
needed to decrease from Ip down to zero:
toff +
Lp
ƪ
Np
Ns
· (Vout ) Vf)
ƫ
(eq. 6)
·Ip+
Lp · Verr
ƪ
Np
Ns
· (Vout ) Vf)
ƫ
·3·Rsense
By adding ton + toff, we obtain the natural switching
frequency of the SMPS operating in Borderline Conduction
Mode (BCM):
(e
q
.7)
ton ) toff +
Verr · Lp
3 · Rsense
·
ȧ
ȧ
ȧ
ȧ
1
Vin
DC
)
1
ƪ
Np
Ns
· (Vout ) Vf)
ƫ
ȧ
ȳ
ȴ
NCP1205
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11
If we now enter this formula into a spreadsheet, we can easily plot the switching frequency versus the output power demand:
Figure 11. A Typical Behavior of Free Running Systems
with a Smooth Frequency Foldback with the NCP1205
150000
0
250000
50000
100000
200000
015105
SWITCHING FREQUENCY (Hz)
Transition
BCM to VFM
OUTPUT POWER (W)
20
Fmax Fmax
V
CO
Action
The typical above diagram shows how the frequency
moves with the output power demand. The components used
for the simulation were: Vin = 300 V, Lp = 6.5 mH,
Vout = 10 V, Np/Ns = 12.
The red line indicates where the maximum frequency is
clamped. At this time, the VCO takes over and decreases the
switching frequency to the minimum value.
VCO Operation
The VCO is controlled from the Verr voltage. For Verr
levels above 1.0 V, the VCO frequency remains unchanged
at 125 kHz. As soon as Verr starts to decrease below 1.0 V,
the VCO frequency decreases with a typical smallsignal
slope of 175 kHz/mV @ Verr = 500 mV down to
zero (typically at FB 3.3 V). The demagnetization
synchronization is however kept when the Toff expands.
The maximum switching frequency can be altered by
adjusting the Ct capacitor on pin 5. The 125 kHz maximum
operation ensures that the fundamental component stays
external from the international EMI CISPR22
specification beginning.
The following drawing explains the philosophy behind
the idea:
Figure 12. When the Power Demand goes Low, the Peak Current is Frozen and the Frequency Decreases
3 V
1 V
0.75 V
Peak Current is Fixed
Peak current
can change
V
CO
Frequency
is Fixed at 130 kHz
V
CO
Frequency
can Decrease
Internal V
err
BCM Mode
NCP1205
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Zero Crossing Detector
To detect the zero primary current, we make use of an
auxiliary winding. By coupling this winding to the primary,
we have a voltage image of the flux activity in the core.
Figure 10 details the shape of the signal in BCM (L = Lc).
The auxiliary winding for demagnetization needs to
be wired in Forward mode. However, the application
note describes an alternative solution showing how to wire
the winding in Flyback as well. As Figure 13 depicts, when
the MOSFET closes, the auxiliary winding delivers
(Naux/Np . Vin). At the switch opening, we couple the
auxiliary winding to the main output power winding and
thus deliver: (Naux/Ns . Vout). When DCM occurs, the
ringing also takes place on the auxiliary winding. As soon
as the level crossesup the internal reference level
(65 mV), a signal is internally sent to restart the MOSFET.
Three different conditions can occur:
1. In BCM, every time the 65 mV line is crossed, the
switch is immediately turnedon. By accounting
for the internal Demag pin capacitance (1015 pF
typical), you can introduce a fixed delay, which,
combined to the propagation delay, allows to
precisely restart in the drainsource valley
(minimum voltage to reduce capacitive losses).
2. When the IC enters VFM, the VCO delivers a
pulse which is internally latched. As soon as the
demagnetization pulse appears, the logic restarts
the MOSFET.
3. As can be seen from Figure 13, the parasitic
oscillations on the drain are subject to a natural
damping, mainly imputed to ohmic losses. At a
given point, the demag activity on the auxiliary
winding becomes too low to be detected. To avoid
any restart problem, the NCP1205 features an
internal 4.0 ms timeout delay. This timeout runs
after each demag pulse. If within 4.0 ms further to
a demag pulse no activity is detected, an internal
signal is combined with the VCO to actually
restart the MOSFET (synchronized with Ct).
Error Amplifier and Fault Detection
The NCP1205 features an internal error amplifier solely
used to detect an overcurrent problem. The application
assumes that all the error gain associated with the precise
reference level is located on the secondary side of the SMPS.
Various solutions can be purposely implemented such as the
TL431 or a dedicated circuit like the MC33341. In the
NCP1205, the internal OPAMP is used to create a virtual
ground permanently biased at 2.5 V (Figure 14), an internal
reference level. By monitoring this virtual ground further
called V(), we have the possibility to confirm the good
behavior of the loop. If by any mean the loop is broken
(shorted optocoupler, open LED etc.) or the regulation
cannot be reached (true output shortcircuit), the OPAMP
network is adjusted in order to no longer be able to ensure
the 2.5 V virtual point V(). If V() passes down the 1.5 V
level (e.g. output shorted) for a time longer than 128 ms, then
the pulses are stopped for 8 x 128 ms. The IC enters a kind
of burst mode with bunch of pulses lasting 128 ms and
repeating every 8 x 128 ms. If the loop is restored within the
8 x 128 ms period, then the pulses are back again on the
output drive (synchronized with UVLO
H
).
2
750.0 U 754.0 U 758.0 U 762.0 U 766.0 U
I
P
= 0
Auxiliary Level
Restart when Demag is too low
65 mV
0 V
Valley
Switching
Drain Level
Possible Demag
4 ms
Figure 13. Core Reset Detection is done through an Auxiliary Winding Operated in Forward

NCP1205DR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers Single Ended Quasi Resonant PWM
Lifecycle:
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