March 2005 25 MIC2584/2585
MIC2584/2585 Micrel
higher pulsed power without damage than its continuous
dissipation ratings would imply. The reason for this is that, like
everything else, thermal devices (silicon die, lead frames,
etc.) have thermal inertia.
In terms related directly to the specification and use of power
MOSFETs, this is known as transient thermal impedance,
or Z
θ(J-A)
. Almost all power MOSFET data sheets give a
Transient Thermal Impedance Curve. For example, take the
following case: V
IN
= 12V, t
OCSLOW
has been set to 100msec,
I
LOAD(CONT. MAX)
is 1.2A, the slow-trip threshold is 50mV
nominal, and the fast-trip threshold is 100mV. If the output is
accidentally connected to a 6 load, the output current from
the MOSFET will be regulated to 1.2A for 100ms (t
OCSLOW
)
before the part trips. During that time, the dissipation in the
MOSFET is given by:
P = E x I E
MOSFET
= [12V-(1.2A)(6)] = 4.8V
P
MOSFET
= (4.8V x 1.2A) = 5.76W for 100msec.
At first glance, it would appear that a really hefty MOSFET is
required to withstand this sort of fault condition. This is where
the transient thermal impedance curves become very useful.
Figure 13 shows the curve for the Vishay (Siliconix) Si4410DY,
a commonly used SO-8 power MOSFET.
Taking the simplest case first, well assume that once a fault
event such as the one in question occurs, it will be a long time,
10 minutes or more, before the fault is isolated and the
channel is reset. In such a case, we can approximate this as
a single pulse event, that is to say, theres no significant duty
cycle. Then, reading up from the X-axis at the point where
Square Wave Pulse Duration is equal to 0.1sec (=100msec),
we see that the Z
θ(J-A)
of this MOSFET to a highly infrequent
event of this duration is only 8% of its continuous R
θ(J-A)
.
This particular part is specified as having an R
θ(J-A)
of
50°C/W for intervals of 10 seconds or less. Thus:
Assume T
A
= 55°C maximum, 1 square inch of copper at the
drain leads, no airflow.
Recalling from our previous approximation hint, the part has
an R
ON
of (0.0335/2) = 17m at 25°C.
Assume it has been carrying just about 1.2A for some time.
When performing this calculation, be sure to use the highest
anticipated ambient temperature (T
A(MAX)
) in which the
MOSFET will be operating as the starting temperature, and
find the operating junction temperature increase (T
J
) from
that point. Then, as shown next, the final junction temperature
is found by adding T
A(MAX)
and T
J
. Since this is not a closed-
form equation, getting a close approximation may take one or
two iterations, But its not a hard calculation to perform, and
tends to converge quickly.
Then the starting (steady-state)T
J
is:
T
J
T
A(MAX)
+ T
J
T
A(MAX)
+ [R
ON
+ (T
A(MAX)
T
A
)(0.005/°C)(R
ON
)]
x I
2
x R
θ(J-A)
T
J
55°C + [17m + (55°C-25°C)(0.005)(17m)]
x (1.2A)
2
x (50°C/W)
T
J
(55°C + (0.02815W)(50°C/W)
54.6°C
Iterate the calculation once to see if this value is within a few
percent of the expected final value. For this iteration we will
start with T
J
equal to the already calculated value of 54.6°C:
T
J
T
A
+ [17m + (54.6°C-25°C)(0.005)(17m)]
x (1.2A)
2
x (50°C/W)
T
J
( 55°C + (0.02832W)(50°C/W) 56.42°C
So our original approximation of 56.4°C was very close to the
correct value. We will use T
J
= 56°C.
Finally, add (5.76W)(50°C/W)(0.08) = 23°C to the steady-state
T
J
to get T
J(TRANSIENT MAX.)
=79°C. This is an acceptable
maximum junction temperature for this part.
2
1
0.1
0.01
10
4
10
3
10
2
10
1
11030
0.2
0.1
0.05
0.02
Single Pulse
Duty Cycle = 0.5
1. Duty Cycle, D =
2. Per Unit Base = R
thJA
= 50
¡
C/W
3. T
JM
T
A
= P
DM
Z
thJA
(t)
t
1
t
2
t
1
t
2
Notes:
4. Surface Mounted
P
DM
Normalized Thermal Transient Impedance, Junction-to-Ambient
Normalized Effective Transient
Thermal Impedance
Square Wave Pulse Duration (sec)
Figure 13. Transient Thermal Impedance
MIC2584/2585 Micrel
MIC2584/2585 26 March 2005
PCB Layout Considerations
Because of the low values of the sense resistors used with the
MIC2584/85 controllers, special attention to the layout must
be used in order for the devices circuit breaker function to
operate properly. Specifically, the use of a 4-wire Kelvin
connection to accurately measure the voltage across R
SENSE
is highly recommended. Kelvin sensing is simply a means of
making sure that any voltage drops in the power traces
connecting to the resistors does not get picked up by the
traces themselves. Additionally, these Kelvin connections
should be isolated from all other signal traces to avoid
introducing noise onto these sensitive nodes. Figure 14
illustrates a recommended, multi-layer layout for the R
SENSE
,
Power MOSFET, timer(s), and feedback network connec-
tions. The feedback network resistor values are selected for
a 12V application. Many hot swap applications will require
load currents of several amperes. Therefore, the power (V
CC
and Return) trace widths (W) need to be wide enough to allow
the current to flow while the rise in temperature for a given
copper plate (e.g., 1oz. or 2oz.) is kept to a maximum of
10°C ~ 25°C. Also, these traces should be as short as
possible in order to minimize the IR drops between the input
and the load. For a starting point, there are many trace width
calculation tools available on the web such as the following
link:
http://www.aracnet.com/cgi-usr/gpatrick/trace.pl
Finally, the use of plated-through vias will be needed to make
circuit connections to power and ground planes when utilizing
multi-layer PC boards.
Via to
GND plane
MIC2584
VCC1
SENSE1
GATE1
FB1
S
S
S
G
D
D
D
D
**C
GATE
Via to
GND plane
**R
GATE
93.1k
1%
12.4k
1%
*POWER MOSFET
(SO-8)
*SENSE RESISTOR
(2512)
W
Current Flow
to the Load
Current Flow
from the Load
Current Flow
to the Load
DRAWING IS NOT TO SCALE
Similar considerations should be used for Channel 2.
*See Table 5 for part numbers and vendors.
**Optional components.
Trace width (W) guidelines given in "PCB Layout Recommendations" section of the datasheet.
OUT1
/POR
/FAULT
GND
W
W
910111216 15 14 13
Figure 14. Recommended PCB Layout for Sense Resistor, Power MOSFET and Feedback Network
March 2005 27 MIC2584/2585
MIC2584/2585 Micrel
MOSFET and Sense Resistor Vendors
Device types and manufacturer contact information for power
MOSFETs and sense resistors is provided in Table 5. Some
of the recommended MOSFETs include a metal heat sink on
the bottom side of the package that is connected to the drain
leads. The recommended trace for the MOSFET gate of
Figure 14 must be redirected when using MOSFETs pack-
aged in this style. Contact the device manufacturer for
package information.
MOSFET Vendors Key MOSFET Type(s) *Applications Contact Information
Vishay (Siliconix) Si4420DY (SO-8 package) I
OUT
10A www.siliconix.com
Si4442DY (SO-8 package) I
OUT
= 10A-15A, V
CC
5V (203) 452-5664
Si3442DV (SO-8 package) I
OUT
3A, V
CC
5V
Si7860DP (PowerPAK SO-8) I
OUT
12A
Si7892DP (PowerPAK SO-8) I
OUT
15A
Si7884DP (PowerPAK SO-8) I
OUT
15A
SUB60N06-18 (TO-263) I
OUT
20A, V
CC
5V
SUB70N04-10 (TO-263) I
OUT
20A, V
CC
5V
International Rectifier IRF7413 (SO-8 package) I
OUT
10A www.irf.com
IRF7457 (SO-8 package) I
OUT
10A (310) 322-3331
IRF7822 (SO-8 package) I
OUT
= 10A-15A, V
CC
5V
IRLBA1304 (Super220)I
OUT
20A, V
CC
5V
Fairchild Semiconductor FDS6680A (SO-8 package) I
OUT
10A www.fairchildsemi.com
FDS6690A (SO-8 package) I
OUT
10A, V
CC
5V (207) 775-8100
Philips PH3230 (SOT669-LFPAK) I
OUT
20A www.philips.com
Hitachi HAT2099H (LFPAK) I
OUT
20A www.halsp.hitachi.com
(408) 433-1990
* These devices are not limited to these conditions in many cases, but these conditions are provided as a helpful reference for customer applications.
Resistor Vendors Sense Resistors Contact Information
Vishay (Dale) WSL Series www.vishay.com/docswsl_30100.pdf
(203) 452-5664
IRC OARS Series www.irctt.com/pdf_files/OARS.pdf
LR Series www.irctt.com/pdf_files/LRC.pdf
(second source to WSL) (828) 264-8861
Table 5. MOSFET and Sense Resistor Vendors

MIC2584-JBTS

Mfr. #:
Manufacturer:
Description:
IC CTRLR HOT SWAP DUAL 16-TSSOP
Lifecycle:
New from this manufacturer.
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