NCP1601A, NCP1601B
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13
voltage is higher based on the regulation block
characteristic in Figure 31. On the other hand, the V
control
in the low V
ac
condition is much higher than the high V
ac
condition. In order to not over--design the circuit in the
application, the V
control
in the low V
ac
condition is usually
very closed to V
control(max)
. It makes the output voltage be
almost 96% of the nominal value of R
FB
I
ref
in low V
ac
condition while the output voltage is almost 100% of the
nominal value R
FB
I
ref
in high V
ac
condition.
The feedback resistor R
FB
consists of two or thre e high
precision resistors in orde r to set the nominal V
out
precisely
and safety purpose.
The regulation block output V
reg
is connected to control
voltage V
control
through an internal resistor R
control
(300 kΩ typical) for the low--pass filter in Figure 30. The
V
control
and the time information of zero current are
collected in the V
control
processing circuit to generate V
ton
which is then compared to a ramp signal to generate the
MOSFET on time t
1
for power factor correction.
Overvoltage Protection (OVP)
When the feedback current I
FB
is higher than 107% of the
refere nce current I
ref
(i.e., the output voltage V
out
is higher
than 107% of i ts nomi nal value), the Drive Output pin
(Pin 7) of the device goes low for protection and the switch
of the V
control
processing circuit is kept off. The circuit
automatically resumes opera tion when the output voltage
is lower than 107%.
The maximum OVP threshold is limited to 225 mAwhich
corresponds to 225 mA 1.95 MΩ + 5 V = 443.75 V when
R
FB
=1.95MΩ (1.8 MΩ + 150 kΩ) and V
FB1
= 5 V (for
the worst case referring to Figure 11). Hence, it is genera lly
recom mended to use 450 V rating output capacitor to allow
some design margin.
Undervoltage Protection (UVP)
When the feedback current I
FB
is lower than 8% of the
refere nce current I
ref
(i.e., the output voltage V
out
is lower
than 8% of its nominal value), the device is shut down and
consumes lower than 50 mA. In normal situation of boost
convert er configura tion, the output voltage V
out
is always
higher than t he input volta ge V
in
and the feedback current
I
FB
is always higher than 8% of the reference current I
ref
.
It enable s the NCP1601 to operate. Hence, UVP happens
when the output voltage is abnormally undervoltage, the
FB pin (Pin 1) is opened, or the FB pi n (Pin 1) is manually
pulled low.
Current Sense
The device senses the inductor current I
L
by the current
sense scheme in Figure 32. This scheme has the advantages
of: (1) the inrush current limitation by the resistor R
CS
,and
(2) the overcurrent protection and zero current detection
implemented in the same pin.
Figure 32. Current Sensing
CS
NCP1601
Gnd
+
--
R
CS
R
S
I
L
I
S
I
L
V
S
Inductor current I
L
passes through R
CS
and creates a
negative voltage. This voltage is measured by a current I
S
flowing out of the CS pin (Pin 4). The CS pin has an offset
voltage V
S
. This offset voltage is studied in the setting of
zero inductor current I
L(ZCD)
and t he maxim um inductor
current I
L(OCP)
(i.e., overcurrent protection threshold). A
typical variation of offset voltage V
S
versus sense current
I
S
is shown in Figure 15. Higher the value of the offset
voltage at low current region creates lower the zero c urrent
threshold for better accuracy. Based on Figure 32, (eq.13)
is derived.
(eq.13)
V
S
R
S
I
S
= -- R
CS
I
L
Zero Current Detection (ZCD)
The device recognizes zero inductor current when the CS
pin (Pin 4) sense current I
S
is lower than I
S(ZCD)
(14 mA
typical). The offset voltage of the CS pin in this condition
is V
S(ZCD)
(7.5 mV typical). It is illustrated in Figure 33.
The inductor current I
L(ZCD)
at the ZCD condition is
derived in (eq.14).
(eq.14)
I
L(ZCD)
=
R
S
I
S(ZCD)
V
S(ZCD)
R
CS
It is obvious that the I
L(ZCD)
is not always zero. In order
to make it reasonably close to zero, the settings of R
S
and
R
CS
are crucial.
Figure 33. CS Pin Characteristic when I
L
=0
I
S(ZCD)
V
S(ZCD)
R
S
>R
S(ZCD)
R
S
=R
S(ZCD)
V
S
Operating ZCD point
Ideal ZCD point
I
S
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14
Based on the CS pin (Pin 4) characteristics in Figure 15,
Figure 33 is studied. When the inductor current is exactly
zero (i.e., I
L(ZCD)
= 0), t he ideal ZCD point in the Figure is
reached where R
S
is R
S(ZCD)
(536 Ω typical). Consider ing
the tolerance, the actual sense resistor R
S
is needed to be
higher than the ideal value of R
S(ZCD)
to ensure that zero
current signal is generated when sense current is smaller
than the ZCD threshold (i.e., I
S
<I
S(ZCD)
). That is,
R
S
> R
S(ZCD)
=
V
S(ZCD)
I
S(ZCD)
(eq.15)
The higher value of R
S
make s the longer distance
betwee n the opera ting and ideal ZCD points in Figure 33.
Hence, R
S
has to be as low as possible. The best
recom mended value of R
S
is therefore the maximum of
R
S(ZCD)
which is 1 kΩ.
Now that the R
S
is set at a particular value which is
greater than R
S(ZCD)
. From (eq.13), the operating lines in
(eq.16) with different inductor currents I
L
of (eq.13) are
studied.
V
S
= R
S
R
CS
I
L
(eq.16)
These operating lines are added in Figure 33 to formulate
Figure 34. When the inductor current I
L
is lower than
I
L(ZCD)
, the sense current I
S
is lower than I
S(ZCD)
and hence
the zero current signal is generated.
Figure 34. CS Pin Characteristic with Different
Inductor Current
I
S(ZCD)
V
S(ZCD)
V
S
Operating
ZCD point
I
S
Best
ZCD
point
I
L
=I
L(ZCD)
I
L
>I
L(ZCD)
I
L
=0
It i s noted in Figure 34 and (eq.16) that when the (R
CS
I
L
)
term is smaller the error or distance between the lines to the
line I
L
= 0 is smaller. Therefore, the value of the current
sense resistor R
CS
is also recommended to be as small as
possible to minimize the error in the zero current detection.
Overcurrent Protection (OCP)
Overcurrent protection is reached when I
S
is higher than
I
S(OCP)
(200 mA typic al). The offset voltage of the CS pin
is V
S(OCP)
(3.2 mV typical) in this condition. That is
(eq.17)
I
L(OCP)
=
R
S
I
S(OCP)
V
S(OCP)
R
CS
When overcurrent protection threshold is reached, the
Drive Output of t he device goes low.
Oscillator / Synchronization Block
Figure 35. Oscillator / Synchronization Block
Oscillator Clock
S
R
Q
Zero Current
Turn on
MOSFET
--
+
5 V/3.5 V
Osc
delay
0
5
1
45 mA
94 mA
&
Figure 36. Oscillator Block Timing Diagram
time
clock
inductor
clock latch
(latch set signal)
Discontinuous mode
Critical mode
(latch output)
current
clock edge
The NCP1601 is a DCM / CRM PFC controller. In order
to keep the operation in DCM or CRM only, the Drive
Output cannot turn on as long as there is some inductor
current flowing through the ci rcuit. Henc e, the zero current
signal is provided to the oscillator / synchronization block
in Figure 35. An input comparator monitors the Osc pin
(Pin 5) voltage and generates a clock signal. The negative
edge of the cloc k signal is stored in a RS latch. When zero
current is detected, the RS latc h will be reset and a set signal
is sent to the output drive latch which turns on the MOSFET
in the PFC boost circuit. Figure 36 illustrates a typical
timing diagram of the oscillator block.
Oscillator Mode
The Osc pin (Pin 5) is connected to an external capacitor
C
osc
. When the volta ge of this pin is above V
sync(H)
(5 V
typical), the pin sinks a current I
odch
(94 45 = 49 mA
typical) and the external capacitor C
osc
discharges. When
the voltage reaches V
sync (L)
(3.5 V typical), the pin sources
a current I
och
(45 mA typical) and the external capacitor
C
osc
is charged. It is noted that there is a typical 300 ns
propagat ion delay and the 3.5 V and 5 V threshold
conditions are measured on 220 pF C
osc
capacitor. Hence,
the actual oscillator hystere sis is a slightly smaller.
Figure 37. Oscillator Mode Timing Diagram in DCM
Osc pin
voltage
Osc c lock
Clock edge
Drive output
(DCM)
5V
3.5 V
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15
There is an internal capacitance C
osc(int)
(36 pF typical)
in the oscillator pin and the oscillator frequency is to
f
osc(max)
(405 kHz typical) when the Osc pin is opened.
Hence, the oscillator switching frequency can be
formulated in (eq.18) and represented in Figure 38.
(eq.18)
C
osc
=
36 pF 405 kHz
f
osc
36 pF
0
100
200
300
400
500
600
700
0 50 100 150 200
f
osc
, Oscillator Frequency (kHz)
C
osc
, Oscillator Capacitor (pF)
Figure 38. Osc Pin Frequency Setting
Synchronization Mode
The Osc pin (Pin 5) receives an external digital signal
with level high defined to be higher than V
sync(H)
(5 V
typical) and level low defined to be lower than V
sync(L)
(3.5 V typical). An internal 9 V ESD Zener diode is
connec ted to the Osc pin and hence the maximum
synchroniza tion voltage is 9 V. The circuit recognizes a
synchronization frequency by the time difference between
two falling edge instants when the synchronization signal
across the 3.5 V threshold points. The actual
synchroniza tion t hreshold point is a slightly higher than the
3.5 V threshold poi nt. The minimum synchronization pulse
width is 500 ns.
There is a typical 350 ns propagation delay from
synchronization threshold point to the moment of output goes
high and there is also a typical 300 ns propagation delay from
the synchronization threshold point to the moment of crossing
3.5 V. Hence, the output goes high apparently when the sync
sign al turns to 3.5 V. A timing diagram of sy nch ro n ization
mode is summarized in Figur e 39.
Figure 39. Synchronization Mode Timing Diagram in
DCM
Sync Signal
Osc Clock
Clock Edge
Drive Output
(DCM)
5V
3.5 V
V
CC
Undervoltage Lockout (UVLO)
There are two UVLO options. The device typi cally starts
to operate when the supply voltage V
CC
exceeds 13.75 V
for NCP1601A and 10.5 V for NCP1601B. It turns off when
the supply voltage V
CC
goes below 9 V. An 18 V internal
ESD Zener diode is connected to the V
CC
pin (Pin 8).
Hence, the operating range is 9 V to 18 V.
The 4.75 V UVLO hysteresis option of the NCP1601A
and 14 mA low startup current make the self--supply design
easie r. The 1.5 V UVLO hysteresis option of NCP1601B
make s it more flexible to match with the second--stage
PWM controller biasing V
CC
supply voltage.
Thermal Shutdown
An internal thermal circuitry disables the circuit gate
drive and then keeps the power switch off when the junction
temperature exceeds 140C. T he output stage is then
enabl ed once the temperature drops below typically 95C
(i.e., 45C hysteresis). The thermal shutdown is provided
to prevent possible device fa ilures that could result from an
accidental overheating.
Output Drive
The output stage of the device is designed for direct drive
of power MOSFET. It is capable of up to --500 mA and
+750 mA peak drive current and has a typical rise and fall
time of 53 and 32 ns with a 1.0 nF load.
Table 1. Power Factor Controller Test Data
V
in
(V ac) P
in
(W) V
out
(V) I
out
(mA) PF THD (%) Efficiency (%)
90 143.4 327 400 0.998 4 91.2
110 161.1 373 400 0.997 6 92.6
130 160.5 378 400 0.996 6 94.2
150 160.9 382 400 0.993 7 95.0
180 161.6 386 400 0.990 6 95.5
190 161.7 387 400 0.986 8 95.7
210 162.0 389 400 0.980 8 96.0
230 162.2 391 400 0.973 9 96.4
250 162.8 393 400 0.959 16 96.6

NCP1601AP

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
IC CTRLR PFC FREQ DCM/CRM 8DIP
Lifecycle:
New from this manufacturer.
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