PBLPT400

1
! DISPLAYS INVERSE OF INPUT RATE
! 2 MODELS: 9999 & 999-59
! 0.56" (14.2 mm) HIGH LED DISPLAY (APLPT)
! EASY SELECTION OF DISPLAY & SCALE MULTIPLIER VALUES
! PROGRAMMABLE INPUT CIRCUIT. ACCEPTS OUTPUTS FROM
A WIDE VARIETY OF SENSORS
! DECIMAL MODE SELECT (9999 Model Only)
! POWER-UP SELF-TEST
! 0.02% ACCURACY
! INPUT RATE 0.05 CPS TO 10,000 CPS
! 8 PULSE MOVING WINDOW AVERAGE BELOW 3 CPS
(Selectable)
! NEMA 4/IP65 SEALED FRONT METAL BEZEL
DESCRIPTION
The Apollo Process Time Indicator (Model APLPT) and Module (Model
PBLPT) displays a value representing the time between a beginning and end
point of a process, such as a conveyor oven.
The unit’s display will update inversely in relation to the input signal
frequency. As input frequency increases (representing speed), the
APLPT/PBLPT time display decreases, indicating a reduction in the duration of
process time. For example, the baking time through an oven is inversely
proportional to the conveyor speed.
The APLPT/PBLPT is available in two versions: The Decimal Point version,
APLPT4/PBLPT4, that has 4 digits with different modes that provide for
decimal points; and the chronometer display version, APLPT5/PBLPT5, which
will show as its maximum value, 999-59.
The units have a feature called “moving window average”. This allows one
time disturbances, or irregularly spaced items to be averaged over eight input
pulses, thus keeping display fluctuations to a minimum while still updating the
display on every input pulse. This feature can be enabled or disabled by a side
panel DIP switch.
The units can accommodate magnetic pickups, logic sensors, and NPN open
collector sensors, as well as switch contact closure sensors.
These units have a self-test feature, which checks all the micro-processor and
display driver circuitry at power-up (if enabled). This self-test can also be used
to test display and scale multiplier select DIP switches to make certain all
switches are functioning properly.
Power and input connections are made via a removable terminal strip, located
at the rear of the unit. This strip can accept one #14 AWG wire. DIP switches at
the side of the unit are used to program the input configuration and to set the
scale multiplier value.
The Model APLPT has a sealed metal die-cast bezel which meets NEMA
4/IP65 specifications for wash-down and/or dust, when properly installed. Two
mounting clips are provided for easy installation. The Model APLPT has a 0.56"
high LED display, which is readable to 23 feet (7 M).
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
MODELS APLPT - APOLLO PROCESS TIME INDICATOR AND
PBLPT - 4/5 DIGIT MODULE FOR USE WITH THE LARGE DIGIT DISPLAY (LDD)
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) formounting clip installation is 2.1" (53.4) H x 5.5" (140) W.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION:
Risk of electric shock.
Bulletin No. APLPT-J
Drawing No. LP0141
Released 9/05
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
PANEL CUT-OUT
2
SPECIFICATIONS
1. DISPLAY: 4 or 5-digit, 0.56" (14.2 mm) high LED, display. (APLPT)
2. POWER REQUIREMENTS:
APLPT
AC Operation: Available in two voltage ranges. 115 VAC (±10%) or 230
VAC (±10%), 50/60 Hz, 14 VA.
DC Operation: 11 to 14 VDC @ 0.6A max.
PBLPT
AC Operation: Switch selected via the LDD power supply board, 115/230
(±10%), 50/60 Hz, 10 VA for 4-digit, 15 VA for 6-digit (including LDD).
3. SENSOR POWER: +12 VDC, ±25% @ 100 mA max.
4. OPERATING FREQUENCY RANGE: 0.05 pulse/sec. to 10,000 pulse/sec.
Note: When the value to be displayed exceeds the full scale display capacity,
all dashes are displayed. If input rate is too low, the unit will display a zero.
5. ACCURACY AND REPEATABILITY: 0.02%
6. DISPLAY MULTIPLIER INCREMENT TOTAL, SELECTION RANGE:
From 1 to 16,383.
7. SCALE MULTIPLIER VALUES: 1, 10, 100, 1000.
8. DISPLAY UPDATE TIME: The display will update every 0.65 sec. plus one
input pulse when the input pulse rate is 1.54 PPS or higher. When the input
pulse rate is below 1.54 PPS, the display will update on every input pulse.
Note: When the input pulse rate is 3 PPS or lower, the unit will utilize, if
selected, a technique known as a “moving window average”. (This
continually averages the last eight input pulses.)
9. MAXIMUM INPUT VOLTAGE AND CURRENT: When the “SIG. IN”
(Terminal 5) is driven from external signal voltages, maximum allowable
voltage swing is ±50 V peak. Input voltage can be dropped by an external
series resistance that limits input current to ±5 mA. (These ratings are for
S3 “OFF”.)
10. INPUT IMPEDANCE: When S1 and S3 “OFF”, the resistive input
impedance exceeds 1 megohm as long as the “SIG. IN” (Terminal 5) input
voltage is between zero and +12 VDC. Beyond these levels, the high and low
clamping diode will start to conduct, thus decreasing the input impedance.
With S3 “ON” the maximum input voltage to Terminal 5 must be limited to
28 VDC.
11. PARALLELING WITH APOLLO TOTALIZER INPUTS (RLC
standard count input): Apollo Process Time Indicators may be parallel
connected with counters having the RLC standard count input circuitry. These
can operate from a common current sink or source sensor by connecting the
appropriate terminals in common. S3 on the APLPT/PBLPT should be turned
“OFF” since pull-up or pull-down resistors are already present in the counter.
The unit will not add appreciable sensor load with this arrangement.
Note: The APLPT/PBLPT cannot be operated in parallel with standard input
counters when 2-wire proximity sensors are used.
12. INPUT AND POWER CONNECTIONS:
There is a plug-in, compression-type, barrier strip located at the rear of the
unit. This strip can be removed from the rear of the unit for ease of wiring.
After wiring is complete, the connector can be plugged back onto the unit.
13. CERTIFICATIONS AND COMPLIANCES:
SAFETY
IEC 1010-1, EN 61010-1: Safety requirements for electrical equipment for
measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
Type 4 Enclosure rating (Face only), UL50
ELECTROMAGNETIC COMPATIBILITY
Notes for APLPT only:
1. Metal bezel of unit connected to earth ground (protective earth) at the
mounting panel.
2. EMI filter placed on the DC power supply, when DC powered: Corcom
#1VB3 or Schaffner #FN610-1/07 (RLC #LFIL0000).
Refer to the EMC Installation Guidelines section of this bulletin for
additional information.
14. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -40 to 70°C
Operating and Storage Humidity: 85% max. relative humidity (non-
condensing) from 0°C to 50°C.
Altitude: Up to 2000 meters
15. CONSTRUCTION: Die-cast metal front bezel with black, high impact
plastic insert. Front panel meets NEMA 4/IP65 requirements for indoor use
when properly installed. Installation Category II, Pollution Degree 2. (Panel
gasket and mounting clips included with unit.)
16. WEIGHT:
APLPT: 1.5 lbs. (0.8 Kg)
PBLPT: 0.4 lbs (0.18 Kg)
Power mains class A
Enclosure class AEN 55011RF interference
Emissions to EN 50081-2
Level 3; 10 V/mENV 50204
150 KHz - 80 MHz
Level 3; 10 V/rms EN 61000-4-6RF conducted interference
Level 3; 2 Kv power
Level 4; 2 Kv I/O
2
EN 61000-4-4Fast transients (burst)
80 MHz - 1 GHz
Level 3; 10 V/m EN 61000-4-3Electromagnetic RF fields
Level 3; 8 Kv air
Level 2; 4 Kv contact
1
EN 61000-4-2Electrostatic discharge
Level 4; 10 A/mEN 61000-4-8Power frequency magnetic fields
200 Hz, 50% duty cycle
Immunity to EN 50082-2
900 MHz ± 5 MHz
Simulation of cordless telephone
BLOCK DIAGRAM
3
INPUT SET-UP
The selection of input set-up is accomplished by the first three DIP switches,
located along the side of the unit. DIP switches 1-3 are used to configure the
input. Each of these switches are discussed below.
Note: Rate type indicators frequently use magnetic pickups for input devices.
Consequently, there are basic differences between counter and rate-indicator
input circuits. In the Model APLPT/PBLPT input circuit, the hysteresis level
is quite small and the bias levels are significantly different to accommodate
both magnetic pickup inputs, as well as the +5 V and higher logic levels. The
APLPT/PBLPT can work with switch contact closures because of the low
count rate capability. S1 should be closed when switch contact closures are
used as inputs to the unit.
S1 - ON [MAG.PKUP.]: Connects a 0.1µf damping input capacitor from input
to common. This capacitor is commonly used with magnetic pickup
inputs and serves to filter out high frequency noise. It can also be used
to filter switch contact closures.
Note: If excessive contact “bounce” or system “noise” is encountered, an
additional external filter capacitor may be necessary. Reed switches,
mercury wetted contacts, snap action limit switches, and silver alloy
relay contacts with wiping action are usually satisfactory for generating
count input signals. Motor starter contacts, tungsten contacts, and brush
type contacts should not be used.
S2 - ON [LOGIC]: Sets the bias reference so that input logic signals trigger
count pulses as they cross a level of approximately +2.5 V.
OFF: Sets the bias reference so that a signal of 150 millivolts or more will
trigger count pulses. This provides the sensitivity required for low speed
magnetic pickup sensors.
Note: Hysteresis for both S2 “ON” and “OFF” conditions is about 25
millivolts. This means the difference between V
IL
and V
IH
with logic
inputs (S2) is almost insignificant and only a very small signal swing
about the 2.5 V bias level will trigger the input.
S3 - ON [NPN O.C.]: Connects a 3.9 K pull-up load resistor for sensors or
circuits with current sink outputs. Sensor output must sink 4 mA @ V
OL
of 1V or less.
SCALE MULTIPLIER SELECTION
The selection of the scale multiplier value is
accomplished by DIP switches 4 and 5. The table
at right shows what combination of switches is
needed to obtain the desired value.
MODE SELECT
(Decimal Point Selection For 9999 unit only)
The selection of a decimal point location using
DIP switches 7 and 8 is shown in the table at right.
(This feature is available only on the
APLPT4/PBLPT4.) In the APLPT4/PBLPT4, the
proper DIP switches must be selected before the
unit is powered up. To change a decimal point
location, the unit must be powered down, the DIP
switches changed, then powered up. The decimal
point will appear as soon as the display reappears.
MOVING WINDOW AVERAGING AND SELF-TEST
DIP switch 6, the S.T./AVG. switch, serves a dual function of disabling or
enabling the “moving window average” (MWA) function and the self-test
function. When the switch is up, MWA and self-test are both disabled. When the
switch is down, MWA and self-test are both enabled.
MOVING WINDOW AVERAGING
This allows the unit to “collect” and average the last eight input pulses which
is continually updated whenever a new pulse occurs. The oldest input data is
discarded and replaced with the new input data.
SELF-TEST
This unit has a built-in self-test feature which can only be activated
immediately after power-up (the unit will not measure time while in self-test).
To activate self-test, set the S.T./AVG. DIP switch (D.S. 6) to the enable
position. Then apply power to the unit. With this test, all digits are cycled
through starting with a string of zeros. This will be shown for about half a
second, then a string of ones will appear for about the same time duration.
Following these, a string of twos and so on, up to nines will be displayed. After
the nines are shown, a string of decimal points will appear. Next, an interlace
pattern of 1, 0, 1, 0, (1, 0,) then 1, 2, 1, 2, (1, 2,) and so on, until all digits from
zero to nine have been displayed.
The next portion of self-test will display four groups of zeros and/or ones.
(The first two digits from the left, in each group, will always show zeros if it is
an APLPT5/PBLPT5. If it is an APLPT4/PBLPT4, the first two digits will be
blank.) In the first group, the third digit represents the 13th (X4096) DIP switch
setting. The fourth and fifth digits show the setting for the Scale Multiplier
select DIP switches. (The fourth position digit represents DIP switch 4 and the
fifth position digit represents DIP switch 5.) The state of these digits coincides
with the table listed under the “Scale Multiplier Selection” section. The last
digit will always show a one for the APLPT5/PBLPT5. But for the
APLPT4/PBLPT4, if both switches 7 and 8 are off, it will then display a zero.
The next three groups are shown
on the right, and correspond to the
DIP switch shown directly above it.
(Note: The first two digits in each
group are always shown as zeros
or blanks.)
The X’s represent a zero or one (depending on the setting of the DIP switch)
in the display. Self-test is automatically exited 8 seconds after the last DIP
switch is changed.
9 10 11 12
(DIP SWITCH)
Group 2: 0 0 X X X X
5 6 7 8
(DIP SWITCH)
Group 3:
0 0 X X X X
1 2 3 4
(DIP SWITCH)
Group 4:
0 0 X X X X
1000
(1) (1)
100
(1) (0)
10
(0) (1)
1
(0) (0)
SCALE
MULTIPLIER
SW 5SW 4
SW 7 SW 8
D.P.
LOCATION
0
(0) (0)
(1) (0)
0.0
0.00
(1) (0)
(1) (1)
0.00

PBLPT400

Mfr. #:
Manufacturer:
Description:
LDD MODULE, 4-DIGIT PROCESS TIME
Lifecycle:
New from this manufacturer.
Delivery:
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