NCL30001
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19
rating compared to similar dcinput flyback
applications.
Figure 47. Typical Drain Voltage Waveform of a
Flyback Main Switch
There are two methods to clamp the voltage spike on the
main switch, a resistorcapacitordiode (RCD) clamp or a
transient voltage suppressor (TVS).
R
RCD
Clamp
V
out
Figure 48. RCD Clamp
V
in
C
D
TVS
TVS
Clamp
V
out
Figure 49. TVS Clamp
V
in
Both methods result in dissipation of the leakage energy
in the clamping circuits – the dissipation is proportional to
LI
2
where L is the leakage inductance of the transformer and
I is the peak of the switch current at turnoff. An RCD
snubber is simple and has the lowest cost, but constantly
dissipates power. A TVS provides good voltage clamping at
a slightly higher cost and dissipates power only when the
drain voltage exceeds the voltage rating of the TVS.
Other features found in the NCL30001 include a high
voltage startup circuit, voltage feedforward, brown out
detector, internal overload timer, latch input and a high
accuracy multiplier.
NCL30001 PFC Loop
The NCL30001 incorporates a modified version of
average current mode control used for achieving the unity
power factor. The PFC section includes a variable reference
generator, a low frequency voltage regulation error
amplifier (AC error AMP), ramp compensation (Ramp
Comp) and current shaping network. These blocks are
shown in the lower portion of the bock diagram (Figure 45).
The inputs to the reference generator include feedback
signal (FB), scaled AC input signal (AC_IN) and
feedforward input (V
FF
). The output of the reference
generator is a rectified version of the input sinewave scaled
by the FB and V
FF
values. The reference amplitude is
proportional to the FB and inversely proportional to the
square of the V
FF
. This, for higher load levels and/or lower
input voltage, the signal would be higher.
The function of the AC error amp is to force the average
current output of the current sense amplifier to match the
reference generator output. The output of the AC error
amplifier is compensated to prevent response to fast events.
This output (V
error
) is fed into the PWM comparator through
a reference buffer. The PWM comparator sums the V
error
and
the instantaneous current and compares it to a 4.0 V
threshold to provide the desired duty cycle control. Ramp
compensation is also added to the input signal to allow CCM
operation above 50% duty cycle.
High Voltage Startup Circuit
The NCL30001 internal high voltage startup circuit
eliminates the need for external startup components and
provides a faster startup time compared to an external
startup resistor. The startup circuit consists of a constant
current source that supplies current from the HV pin to the
supply capacitor on the V
CC
pin (C
CC
). The startup current
(I
start
) is typically 5.5 mA.
The DRV driver is enabled and the startup current source
is disabled once the V
CC
voltage reaches V
CC(on)
, typically
15.4 V. The controller is then biased by the V
CC
capacitor.
The drivers are disabled if V
CC
decays to its minimum
operating threshold (V
CC(off)
) typically 10.2 V. Upon
reaching V
CC(off)
the gate driver is disabled. The V
CC
capacitor should be sized such V
CC
is kept above V
CC(off)
while the auxiliary voltage is building up. Otherwise, the
system will not start.
The controller operates in double hiccup mode while in
overload or V
CC(off)
. A double hiccup fault disables the
drivers, sets the controller in a low current mode and allows
V
CC
to discharge to V
CC(off)
. This cycle is repeated twice to
minimize power dissipation in external components during
NCL30001
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20
a fault event. Figure 50 shows double hiccup mode
operation. A softstart sequence is initiated the second time
V
CC
reaches V
CC(on)
. If the controller is latched upon
reaching V
CC(on)
, the controller stays in hiccup mode.
During this mode, V
CC
never drops below V
CC(reset)
, the
controller logic reset level. This prevents latched faults to be
cleared unless power to the controller is completely
removed (i.e. unplugging the supply from the AC line).
Figure 50. V
CC
Double Hiccup Operation with a Fault Occurring while the Startup Circuit is Disabled
Fault Timer
(internal)
DRV
Overload
applied
t
t
t
t
OVLD
V
CC(off)
V
CC(on)
V
CC
An internal supervisory circuit monitors the V
CC
voltage
to prevent the controller from dissipating excessive power
if the V
CC
pin is accidentally grounded. A lower level
current source (I
inhibit
) charges C
CC
from 0 V to V
inhibit
,
typically 0.85 V. Once V
CC
exceeds V
inhibit
, the startup
current source is enabled. This behavior is illustrated in
Figure 51. This slightly increases the total time to charge
V
CC
, but it is generally not noticeable.
Figure 51. Startup Current at Various V
CC
Levels
The rectified ac line voltage is provided to the power stage
to achieve accurate PFC. Filtering the rectified ac line
voltage with a large bulk capacitor distorts the PFC in a
single stage PFC converter. A peak charger is needed to bias
the HV pin as shown in Figure 52. Otherwise, the HV pin
follows the ac line and the startup circuit is disabled every
time the ac line voltage approaches 0 V. The V
CC
capacitor
is sized to bias the controller during power up.
NCL30001
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21
NCL30001
HV
DRV
Peak Charger
Figure 52. Peak charger
V
IN
V
OUT
The startup circuit is rated at a maximum voltage of 500 V.
Power dissipation should be controlled to avoid exceeding
the maximum power dissipation of the controller. If
dissipation on the controller is excessive, a resistor can be
placed in series with the HV pin. This will reduce power
dissipation on the controller and transfer it to the series
resistor.
Drive Output
DRV has a source resistance of 10.8 W (typical) and a sink
resistance of 8.0 W (typical). The driver is enabled once V
CC
reaches V
CC(on)
and there are no faults present. They are
disabled once V
CC
discharges to V
CC(off)
. The high current
drive capability of DRV may generate voltage spikes during
switch transitions due to parasitic board inductance.
Shortening the connection length between the driver and the
load and using wider connections will reduce
inductanceinduced spikes.
AC Error Amplifier and Buffer
The AC error amplifier (EA) shapes the input current into
a high quality sine wave by forcing the filtered input current
to follow the output of the reference generator. The output
of the reference generator is a full wave rectified ac signal
and it is applied to the non inverting input of the EA. The
filtered input current, I
in
, is the current sense signal at the
ISpos pin multiplied by the current sense amplifier gain. It
is applied to the inverting input of the AC EA.
The AC EA is a transconductance amplifier. A
transconductance amplifier generates an output current
proportional to its differential input voltage. This amplifier
has a nominal gain of 100 mS (or 0.0001 A/V). That is, an
input voltage difference of 10 mV causes the output current
to change by 1.0 mA. The AC EA has typical source and sink
currents of 70 mA.
The filtered input current is a high frequency signal. A low
frequency pole forces the average input current to follow the
reference generator output. A pole-zero pair is created by
placing a (R
COMP
) and capacitor (C
COMP
) series
combination at the output of the AC EA. The AC COMP pin
provides access to the AC EA output.
The output of the AC EA is inverted and converted into a
current using a second transconductance amplifier. The
output of the inverting transconductance amplifier is
V
ACEA(buffer).
Figure 53 shows the circuit schematic of the
AC EA buffer. The AC EA buffer output current, I
ACEA(out)
,
is given by Equation 1.

NCL30001DR2G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
LED Lighting Drivers ANA PFC CONTROLLER
Lifecycle:
New from this manufacturer.
Delivery:
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