16
LT1738
1738fa
The following procedure can be used to handle these
trade-offs:
1. Assume that the average inductor current for a boost
converter is equal to load current times V
OUT
/V
IN
and
decide whether the inductor must withstand continu-
ous overload conditions. If average inductor current at
maximum load current is 0.5A, for instance, a 0.5A
inductor may not survive a continuous 1.5A overload
condition. Also be aware that boost converters are not
short-circuit protected, and under output short condi-
tions, only the available current of the input supply
limits inductor current.
2. Calculate peak inductor current at full load current to
ensure that the inductor will not saturate. Peak current
can be significantly higher than output current, espe-
cially with smaller inductors and lighter loads, so don’t
omit this step. Powdered iron cores are forgiving
because they saturate softly, whereas ferrite cores satu-
rate abruptly. Other core materials fall in between. The
following formula assumes continuous mode opera-
tion but it errs only slightly on the high side for discon-
tinuous mode, so it can be used for all conditions.
II
V
V
VV V
LfV
PEAK OUT
OUT
IN
IN OUT IN
OUT
=+
()
••2
L = inductance value
V
IN
= supply voltage
V
OUT
= output voltage
I = output current
f = oscillator frequency
3. Choose a core geometry. For low EMI problems a
closed structure should be used such as a pot core, ER
core or toroid (see AN70 appendix I).
4. Select an inductor that can handle peak current,
average current (heating effects) and fault current.
5. Finally, double check output voltage ripple.
The experts in the Linear Technology Applications depart-
ment have experience with a wide range of inductor types
and can assist you in making a good choice.
Capacitors
Correct choice of input and output capacitors can be very
important to low noise switcher performance. Noise de-
pends more on the ESR of the capacitors. In addition lower
ESR can also improve efficiency.
Input capacitors must also withstand surges that occur
during the switching of some types of loads. Some solid
tantalum capacitors can fail under these surge conditions.
Design Note 95 offers more information but the following
is a brief summary of capacitor types and attributes.
Aluminum Electrolytic:
Low cost and higher voltage. They
will typically only be used for higher voltage applications.
Large values will be needed for low ESR.
Specialty Polymer Aluminum:
Panasonic has come out
with their series CD capacitors. While they are only avail-
able for voltages below 16V, they have very low ESR and
good surge capability.
Solid Tantalum:
Small size and low impedance. Typically
the maximum voltage rating is 50V. With large surge
currents the capacitor may need to be derated or you need
a special type such as the AVX TPS line.
OS-CON:
Lower impedance than aluminum but only avail-
able for 35V or less. Form factor may be a problem.
Ceramic:
Generally used for high frequency and high
voltage bypass. They may resonate with their ESL before
ESR becomes dominant. Recent multilayer ceramic (MLC)
capacitors provide larger capacitance with low ESR.
There are continuous improvements being made in ca-
pacitors so consult with manufacturers as to your specific
needs.
Input Capacitors
The input capacitor should have low ESR at high frequen-
cies since this will be an important factor concerning how
much conducted noise is generated.
There are two separate requirements for input capacitors.
The first is for the supply to the part’s V
IN
pin. The V
IN
pin
will provide current for the part itself and the gate charge
current.
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17
LT1738
1738fa
The worst component from an AC point is the gate charge
current. The actual peak current depends on gate capaci-
tance and slew rate, being higher for larger values of each.
The total current can be estimated by gate charge and
frequency of operation. Because of the slewing with this
part gate charge is spread out over a longer time period
than with a normal FET driver. This reduces capacitance
requirements.
Typically the current will have spikes of under 100mA
located at the gate voltage transitions. This is charge/
discharge to and from the threshold voltage. Most slewing
occurs with the gate voltage near threshold.
Since the part’s V
IN
will typically be under 15V many
options are available for choice of capacitor. Values of
input capacitor for just the V
IN
requirement will typically be
in the 50µF range with an ESR of under 0.1.
In addition to the part’s supply, decoupling of the supply
to the inductor needs to be considered. If this is the same
supply as the V
IN
pin then that capacitor will need to be
increased. However, often with this part the inductor
supply will be a higher voltage and as such will use a
separate capacitor.
The inductor’s decoupling capacitor will see the switch
current as ripple.
The above switch current computation can be used to
estimate the capacity for these capacitors.
C
V
I
ESR
DC
f
IN
CAP
SW MAX
MIN
=
1
()
where V
CAP
is the allowed sag on the input capacitor.
ESR is the equivalent series resistance for the cap. In
general allowed sag will be a few tenths of a volt.
Output Filter Capacitor
The output capacitor is chosen both for capacity and ESR.
The capacity must supply the load current in the switch on
state. While slew control reduces higher frequency com-
ponents of the ripple current in the capacitor, the capacitor
ESR and the magnitude of the output ripple current
controls the fundamental component. ESR should also be
low to reduce capacitor dissipation. Typically ESR should
be below 0.05.
The capacitance value can be computed by consideration
of desired load ripple, duty cycle and ESR.
C
V
I
ESR
DC
f
OUT
OUT
LMAX
MIN
=
1
()
MOSFET Selection
There is a wide variety of MOSFETs to choose from for this
part. The part will work with either normal threshold (3V to
4V) or logic level threshold devices (1V to 2V).
Select a voltage rating to insure under worst-case condi-
tions that the MOSFET will not break down. Next choose an
R
ON
sufficiently low to meet both the power dissipation
capabilities of the MOSFET package as well as overall
efficiency needs of the converter.
The LT1738 can handle a large range of gate charges.
However at very large charge stability may be affected.
The power dissipation in the MOSFET depends on several
factors. The primary element is I
2
R heating when the
device is on. In addition, power is dissipated when the
device is slewing. An estimate for power dissipation is:
PV
I
I
I
VR I
I
V
I
fI R DC
IN
SR
IN ON
SR
ON
=
+
+
−+
+
••
2
2
22
2
2
2
4
3
4
where I is the average current, I is the ripple current in the
switch, I
SR
is the current slew rate, V
SR
is the voltage slew
rate, f is the oscillator frequency, DC is the duty cycle and
R
ON
is the MOSFET on-resistance.
Setting GCL Voltage
Setting the voltage on the GCL pin depends on what type
of MOSFET is used and the desired gate drive undervolt-
age lockout voltage.
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First determine the maximum gate drive that you require.
Typically you will want it to be at least 2V greater than the
rated threshold. Higher voltages will lower the on resis-
tance and increase efficiency. Be certain to check the
maximum allowed gate voltage. Often this is 20V but for
some logic threshold MOSFETs it is only 8V to 10V.
V
GCL
needs to be set approximately 0.2V above the desired
max gate threshold. In addition V
IN
needs to be at least
1.6V above the gate voltage.
The GCL pin can be tied to V
IN
which will result in a
maximum gate voltage of V
IN
– 1.6V.
This pin also controls undervoltage lockout of the gate
drive. The undervoltage lockout will prevent the MOSFET
from switching until there is sufficient drive present.
If GCL is tied to a voltage source or zener less than 6.8V,
the gate drivers will not turn on until V
IN
exceeds the GCL
voltage by 0.8V. For V
GCL
above 6.5V, the gate drive is
insured to be off for V
IN
< 7.3V and they will be turned on
by V
GCL
+ 0.8V.
If GCL is tied to V
IN
, the gate driver is always on
(undervoltage lockout is disabled).
Approximately 50µA of current can be sourced from this
pin if V
IN
> V
GCL
+ 0.8V. This could be used to bias a zener.
The GCL pin has an internal 19V zener to ground that will
provide a failsafe for maximum gate voltage.
As an example say we are using a Siliconix Si4480DY
which has R
DS(ON)
rated at 6V. To get 6V, V
GCL
needs to
be set to 6.2V and V
IN
needs to be at least 7.6V.
Gate Driver Considerations
In general, the MOSFET should be positioned as close to
the part as possible to minimize inductance.
When the part is active the gate drive will be pulled low to
less than 0.2V. When the part is off, the gate drive contains
a 40k resistor in series with a diode to ground that will offer
passive holdoff protection. If you are using some logic
level MOSFETs this might not be sufficient. A resistor may
be placed from gate to ground, however the value should
be reasonably high to minimize DC losses and possible AC
issues.
The gate drive source current comes from V
IN
. The sink
current exits through PGND. In general the decoupling cap
should be placed close to these two pins.
Switching Diodes
In general, switching diodes should be Schottky diodes.
Size and breakdown voltage depend on the specific con-
verter. A lower forward drop will improve converter effi-
ciency. No other special requirements are needed.
PCB LAYOUT CONSIDERATIONS
As with any switcher, careful consideration should be given
to PC board layout. Because this part reduces high fre-
quency EMI, the board layout is less critical. However, high
currents and voltages still produce the need for careful
board layout to eliminate poor and erratic performance.
Basic Considerations
Keep the high current loops physically small in area. The
main loops are shown in Figure 6: the power switch loops
(A) and the rectifier loop (B). These loops can be kept small
by physically keeping the components close to one an-
other. In addition, connection traces should be kept wide
to lower resistance and inductances. Components should
be placed to minimize connecting paths. Careful attention
to ground connections must also be maintained. Be care-
ful that currents from different high current loops do not
get coupled into the ground paths of other loops. Using
singular points of connection for the grounds is the best
way to do this. The two major points of connection are the
bottom of the input decoupling capacitor and the bottom
of the output decoupling capacitor. Typically, the sense
resistor device PGND and device GND will tie to the bottom
of the input capacitor.
C
OUT
BA
V
OUT
V
IN
GATE
CS
1738 F06
C
IN
Figure 6

LT1738EG#PBF

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Switching Voltage Regulators SR Controlled Ultralow N DC/DC Cntr
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