10
LT3420/LT3420-1
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COMPONENT SELECTION
Choosing the Right Transformer
The flyback transformer plays a key role in any LT3420/
LT3420-1 application. A poorly designed transformer can
result in inefficient operation. Linear Technology Corpora-
tion has worked with a number of transformer manufactur-
ers to develop specific transformers for use with the
LT3420/LT3420-1. These predesigned transformers are
sufficient for a large majority of the applications that may
be encountered. In some cases, the reader may choose to
design his own transformer or may simply be curious about
the issues involved in designing the transformer. The fol-
lowing is a brief discussion of the issues relating to trans-
former design.
Transformer Turns Ratio
The turns ratio for the transformer, N, should be high
enough so that the absolute maximum voltage rating for
the NPN power switch is not exceeded. When the power
switch turns off, the voltage on the collector of the switch
(SW Pin) will “fly” up to the output voltage divided by N
plus the battery voltage (neglecting the voltage drop
across the rectifying diodes). This voltage should not
exceed the 38V (LT3420) or 50V (LT3420-1) breakdown
rating of the power switch.
Choose the minimum N by the following formula.
N
V
V
LT
N
V
V
LT
MIN
OUT
BAT
MIN
OUT
BAT
≥−
38
3420
50
3420 1
()
()
For an LT3420 design, a 5V battery voltage and a 330V
output results in a N
MIN
of 10 so a turns ratio of 10 or greater
should be used.
Transformer Primary Inductance
A flyback transformer needs to store substantial amounts
of energy in the core during each switching cycle. The
transformer, therefore, will generally require an air gap.
The use of an air gap in the core makes the energy storage
ability, or inductance, much more stable with temperature
and variations in the core material. Most core manufactur-
ers will supply standard sizes of air gaps with a given type
of core, resulting in different A
L
values. A
L
is the induc-
tance of a particular core per square turns of winding. To
get a certain inductance, simply divide the desired induc-
tance by the A
L
value and take the square root of the result
to find the number of turns needed on the primary of the
transformer.
The LT3420/LT3420-1 detect the output voltage via the
flyback pulse on the SW pin. Since this can only occur
while the power switch is off, an important criteria is that
the value of the primary inductance of the transformer be
larger than a certain minimum value. The switch off time
should be 500ns or larger for the LT3420 and 350ns or
larger for the LT3420-1. The minimum inductance can be
calculated with the following formula:
L
V
NN
LT
L
V
NN
LT
PRI
OUT
PRI
OUT
≥−
500 10
14 004
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350 10
10 0015
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9
9
••
•( . . )
()
••
(.–. )
()
V
OUT
: Target Output Voltage
N: Transformer Turns Ratio
Transformer Leakage Inductance
The leakage inductance of the transformer must be care-
fully minimized for both proper and efficient operation of
the part. The DC voltage rating of the SW pin on the LT3420
is 38V while on the LT3420-1 it is 50V. These ratings are
for DC blocking voltages only and additional precautions
APPLICATIO S I FOR ATIO
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LT3420/LT3420-1
11
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must be taken into account for the dynamic blocking
voltage capabilities of the LT3420/LT3420-1. The dynamic
blocking voltage capability of both parts is 38V.
Table 1 summarizes the various breakdown voltages of the
SW pin for both parts.
Table 1. SW Pin Voltage Ratings
PART SW PIN DC RATING SW PIN DYNAMIC RATING
LT3420 38V 38V
LT3420-1 50V 38V
Figure 7 shows what to examine in a new transformer
design to determine if the specifications for the SW pin are
met.
The first leakage inductance spike labeled “A” must not
exceed the dynamic rating of the SW pin. If it does exceed
the rating, then the transformer leakage inductance must
be lowered. The flyback waveform after the initial spike
labeled “B” must not exceed the DC rating of the SW pin.
If it does exceed the rating, then the turns ratio of the
transformer must be lowered. In measuring the voltage on
the SW pin, care must be taken in minimizing the ground
loop of the voltage probe. Careless probing will result in
inaccurate readings.
APPLICATIO S I FOR ATIO
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Note also the magnitude of the initial current spike in the
primary of the transformer labeled “C” when the power
switch turns on. If the leakage inductance is lowered to a
very low level, the internal capacitances of the transformer
will be high. This will result in the initial spike of current in
the primary becoming excessively high. The level of “C”
should be kept to 4A or less in a typical design for both the
LT3420 and LT3420-1. Please note that by inserting a loop
of wire in the primary to measure the primary current, the
leakage inductance of the primary will be made artificially
high. This may result in erroneous voltage measurements
on the SW pin.
The measurements shown in Figure 7 should be made
with both V
OUT
and V
BAT
at the maximum levels for the
given application. This results in the highest voltage and
current stress on the SW pin.
Transformer Secondary Capacitance
The total capacitance of the secondary should be mini-
mized for both efficient and proper operation of the LT3420/
LT3420-1. Since the secondary of the transformer under-
goes large voltage swings (approaching 600V
P-P
), any
capacitance on the secondary can severely affect the
I
PRI
V
SW
3420 F07
0A
0V
“A”
“B”
MUST BE LESS THAN 38V
FOR BOTH THE LT3420
AND LT3420-1
MUST BE LESS THAN 4A
FOR BOTH THE LT3420
AND LT3420-1
MUST BE LESS THAN 38V
FOR THE LT3420
MUST BE LESS THAN 50V
FOR THE LT3420-1
“C”
Figure 7. New Transformer Design Check (Not to Scale)
12
LT3420/LT3420-1
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APPLICATIO S I FOR ATIO
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U
efficiency of the circuit. In addition, the effective capaci-
tance on the primary is largely dominated by the actual
secondary capacitance. This is simply a result of any
secondary capacitance being multiplied by N
2
when re-
flected to the primary. Since N is generally 10 or higher, a
small capacitance of 10pF on the secondary is 100 times
larger, or 1.0nF, on the primary. This capacitance forms a
resonant circuit with the primary leakage inductance of the
transformer. As such, both the primary leakage induc-
tance and secondary side capacitance should be mini-
mized.
Table 2 shows various predesigned transformers along
with relevant parameters. Contact the individual trans-
former manufacturer for additional information or
customization.
Table 2a. Predesigned Transformers, LT3420
TURNS L SIZE
PART RATIO (µH) LxWxH (mm) VENDOR
SRW10EPC 1:12 24 10.9x10.8x5.2 TDK
-U01H003 (847) 803-6100
www.components.tdk.com
6375-T108 1:12 15 10.8x9.5x3.6 Sumida
(847) 956-0666
www.sumida.com
SBL-6.4 1:12 17.5 10.3x6.4x5.2 Kijima Musen
852-2489-8266
kijimahk@netvigator.com
Table 2b. Predesigned Transformers, LT3420-1
TURNS L SIZE
PART RATIO (µH) LxWxH (mm) VENDOR
SBL-5.6S-2 1:10 15 5.6x8.5x3.0 Kijima Musen
852-2489-8266
kijimahk@netvigator.com
LDT565630T 1:10.2 14.5 5.8x5.8x3.0 TDK
-002 (847) 803-6100
www.components.tdk.com
DIODE SELECTION
The rectifying diode(s) should be low capacitance type
with sufficient reverse voltage and forward current rat-
ings. The peak reverse voltage that the diode(s) will see is
approximately:
V
PK-R
+
()
VNV
OUT BAT
(• ).165
The peak current of the diode is simply:
I
I
PK-SEC
PK-SEC
=
=
14
3420
10
3420 1
.
()
.
()
A
N
LT
A
N
LT
For the circuit of Figure 1 with V
BAT
of 3.3V, V
PK-R
is 590V
and I
PK-SEC
is 116mA. Table 3 shows various diodes that
can work with the LT3420/LT3420-1. These are chosen for
low capacitance and high reverse blocking voltage. Use
the appropriate number of diodes to achieve the necessary
reverse breakdown voltage.
Table 3
MAX REVERSE CAPACITANCE
PART VOLTAGE (V) (pF) VENDOR
GSD2004S 2x300 5 Vishay
(Dual diode) (402) 563-6866
www.vishay.com
BAS21 250 1.5 Philips Semiconductor
(Single diode) (800) 234-7381
www.philips.com
MMBD3004S 2x300 5 Diodes Inc.
(805) 446-4800
www.diodes.com

LT3420EMS-1#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 700mA Photoflash Capacitor Charger
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