LT3651-8.2/LT3651-8.4
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OPERATION
Overview
The LT3651-8.2/LT3651-8.4 are complete Li-Ion battery
chargers, addressing wide input voltage and high currents
(up to 4A). High charging efficiency is produced with a
constant frequency, average current mode synchronous
step-down switcher architecture.
The charger includes the necessary circuitry to allow for
programming and control of constant current, constant
voltage (CC/CV) charging with both current only and timer
termination. High charging efficiency is achieved by the
switcher by using a bootstrapped supply for low switch
drop for the high side driver and a MOSFET for the low
side (synchronous) switch.
Maximum charge current is set with an external sense re
-
sistor in
series with the inductor and is adjustable through
the
RNG/SS pin. Total system input current is monitored
with an input sense resistor and is used to maintain con
-
stant input current by regulating battery charge current.
It is adjustable through the I
LIM
pin.
If the battery voltage is low, charge current is automatically
reduced to 15% of the programmed current to provide
safe battery preconditioning. Once the battery voltage
climbs above the battery precondition threshold, the IC
automatically increases the maximum charge current to
the full programmed value.
Charge termination
can occur when charge current de-
creases
to one-tenth the programmed maximum charge
current
(C/10 termination). Alternately, termination can
be time based through the use of an internal program
-
mable charge cycle control timer. When using the timer
termination, charging continues beyond the C/10 level to
“top-off” a battery. Charging typically terminates three
hours after initiation. When the timer-based scheme is
used, bad battery detection is also supported. A system
fault is triggered if a battery stays in precondition mode
for more than one-eighth of the total charge cycle time.
Once charging is terminated and the LT3651-8.2/
LT3651-8.4 are not actively charging, the IC automatically
enters a low current standby mode in which supply bias
currents are reduced to <85µA. If the battery voltage drops
2.5% from the full charge float voltage, the LT3651-8.2/
LT3651-8.4 engage an automatic charge cycle restart. The
IC also automatically restarts a new charge cycle after a
bad battery fault once the failed battery is removed and
replaced with another battery.
After charging is completed the input bias currents on the
pins connecting to the battery are reduced to minimize
battery discharge.
The LT3651-8.2/LT3651-8.4 contain provisions for
a bat-
tery temperature
monitoring circuit. Battery temperature
is monitored by using a NTC thermistor located with the
battery. If the battery temperature moves outside a safe
charging range ofC to 40°C the charging cycle suspends
and signals a fault condition.
The LT3651-8.2/LT3651-8.4 contain two digital open-
collector outputs, which provide charger status and signal
fault conditions. These binary coded pins signal battery
charging, standby or shutdown modes, battery temperature
faults and bad battery faults.
A precision undervoltage lockout is possible by using a
resistor divider on the shutdown pin (SHDN). The input
supply current is 17µA when the IC is in shutdown.
General Operation (See Block Diagram)
The LT3651-8.2/LT3651-8.4 use an average current mode
control loop architecture to control average charge current.
The LT3651-8.2/LT3651-8.4 sense charger output voltage
via the BAT pin. The difference between this voltage and the
internal float voltage reference is integrated by the voltage
error amplifier (V-EA). The amplifier output voltage (I
TH
)
corresponds to the desired average voltage across the
inductor sense resistor, R
SENSE
, connected between the
SENSE and BAT pins. The I
TH
voltage is divided down by
a factor of 10, and provides a voltage offset on the input
of
the current error amplifier (C-EA). The difference be-
tween this
imposed voltage and the current sense resistor
voltage
is integrated by C-EA. The resulting voltage (V
C
)
provides a voltage that is compared against an internally
generated ramp and generates the switch duty cycle that
controls the charger’s switches.
LT3651-8.2/LT3651-8.4
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OPERATION
The I
TH
error voltage corresponds linearly to average cur-
rent sensed across the inductor current sense resistor.
Maximum
charge current is controlled by clamping the
maximum voltage of I
TH
to 1V. This limits the maximum
current sense voltage (voltage across R
SENSE
) to 95mV
setting the maximum charge current. Manipulation of
maximum charge current is possible through the RNG/SS
and I
LIM
pins (see the RNG/SS: Dynamic Charge Current
Adjust, RNG/SS: Soft-Start and I
LIM
Control sections).
If the voltage on the BAT pin (V
BAT
) is below V
BAT(PRE)
, A7
initiates the precondition mode. During the precondition
interval, the charger continues to operate in constant cur
-
rent mode, but the I
TH
clamp is reduced to 0.15V reducing
charge current to 15% of the maximum programmed value.
As V
BAT
approaches the float voltage (V
FLOAT
) the voltage
error amp V-EA takes control of I
TH
and the charger transi-
tions into constant voltage (CV) mode. As this occurs, the
I
TH
voltage falls from the limit clamp and charge current is
reduced from the maximum value. When the I
TH
voltage
falls below 0.1V, A8 signals C/10. If the charger is config-
ured for
C/10 termination the charge cycle is terminated.
Once
the charge cycle is terminated, the CHRG status
pin becomes high impedance and the charger enters low
current standby mode.
The LT3651-8.2/LT3651-8.4 contain an internal charge
cycle timer that terminates a successful charge cycle af
-
ter a programmed amount of time. This timer is typically
programmed to achieve end-of-cycle in three hours, but
can be configured for any amount of time by setting an
appropriate timing capacitor value (C
TIMER
). When timer
termination is used, the charge cycle does not terminate
after C/10 is achieved. Because the CHRG status pin re
-
sponds to the C/10 current level, the IC will indicate a fully
charged battery status, but the charger will continue to
source low currents. At the programmed end of the cycle
time the charge cycle stops and the part enters standby
mode. If the battery did not achieve at least 97.5% of the
full float voltage at the end-of-cycle, charging is deemed
unsuccessful and another full-timer cycle is initiated.
Use of the timer function also enables bad battery detec
-
tion. This
fault condition is achieved if the battery does
not
respond to preconditioning and the charger remains
in (or enters) precondition mode after one-eighth of the
programmed
charge cycle time. A bad battery fault halts
the charging cycle, the CHRG status pin goes high imped
-
ance and the FAULT pin is pulled low.
When the LT3651-8.2/LT3651-8.4 terminate a charging
cycle, whether through C/10 detection or by reaching
timer end-of-cycle, the average current mode analog loop
remains active but the internal float voltage reference is
reduced by 2.5%. Because the voltage on a successfully
charged battery is at the full float voltage, the voltage er
-
ror amp detects an overvoltage condition and rails low.
When
the voltage error amp output drops below 0.3V,
the IC enters standby mode, where most of the internal
circuitry is disabled and the V
IN
bias current is reduced
to <100µA. When the voltage on the BAT pin drops below
the reduced float reference level, the output of the voltage
error amp will climb, at which point the IC comes out of
standby mode and a new charging cycle is initiated.
The system current limit allows charge current to be
reduced in order to maintain a constant input current.
Input current is measured via a resistor (R
CL
) that is
placed between
the CLP and CLN pins. Power is applied
through this resistor and is used to supply both V
IN
of the
chip and other system loads. An offset produced on the
inputs of A12 sets the threshold. When that threshold is
achieved, I
TH
is reduced, lowering the charge current thus
maintaining the maximum input current.
50µA of current is sourced from I
LIM
to a resistor (R
ILIM
)
that is placed from that pin to ground. The voltage on I
LIM
determines the regulating voltage across R
CL
. 1V on I
LIM
corresponds to 95mV across R
CL
. The I
LIM
pin clamps
internally to 1V maximum.
If the junction temperature of the die becomes excessive,
A10 activates decreasing I
TH
and reduces charge current.
This reduces on-chip power dissipation to safe levels but
continues charging.
LT3651-8.2/LT3651-8.4
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APPLICATIONS INFORMATION
OSC Frequency
A precision resistor to ground sets the LT3651-8.2/
LT3651-8.4 switcher oscillator frequency, f
OSC
, permit-
ting user adjustability of the frequency value. Typically
this
frequency is in the 200kHz to 1MHz range. Power
consideration may necessitate lower frequency operation
especially if the charger is operated with very high voltages.
Adjustability also allows the user to position switching
harmonics if their system requires.
The timing resistor, R
T
, value is set by the following:
R
T
=
54.9
f
OSC
MHz
( )
k
( )
Set R
T
to 54.9k for 1MHz operation.
V
IN
Input Supply
The LT3651-8.2/LT3651-8.4 are biased directly from the
charger input supply through the V
IN
pin. This supply
provides large switched currents, so a high quality, low
ESR decoupling capacitor is required to minimize volt
-
age glitches on V
IN
. The V
IN
decoupling capacitor (C
VIN
)
absorbs all input switching ripple current in the charger.
Size is determined by input ripple voltage with the fol
-
lowing equation:
C
IN(BULK)
I
CHG(MAX)
V
BAT
f
OSC
MHz
( )
V
IN
V
IN
µF
( )
where V
IN
is the input ripple, I
CHG(MAX)
is the maximum
charge current and f is the oscillator frequency. A good
starting point for V
IN
is 0.1V. Worst-case conditions
are with V
BAT
high and V
IN
at minimum. So for a 15V
V
IN(MIN)
, I
MAX
= 4A and a 1MHz oscillator frequency:
C
IN(BULK)
=
4 8.2
1• 0.1•15
= 22µF
The capacitor must have an adequate ripple current rating.
RMS ripple current, I
CVIN(RMS)
is approximated by:
I
CVIN(RMS)
I
CHG(MAX)
V
BAT
V
IN
V
IN
V
BAT
1
which has a maximum at V
IN
= 2 • V
BAT
, where I
CVIN(RMS)
= I
CHG(MAX)
/2. In the example above that requires a capaci-
tor RMS rating of 2A.
Boost Supply
The
BOOST bootstrapped supply rail drives the internal
switch and facilitates saturation of the high side switch
transistor. The BOOST voltage is normally created by
connecting aF capacitor from the BOOST pin to the
SW pin. Operating range of the BOOST pin is 2V to 8.5V,
as referenced to the SW pin.
The boost capacitor is normally charged via a diode con
-
nected from the battery or an external source through the
low side switch. Rate the diode average current greater
than 0.1A and its reverse voltages greater than V
IN(MAX)
.
If an external supply that is greater than the input is avail-
able (V
BOOST
V
IN
> 2V), it may be used in place of the
bootstrap capacitor and diode.
V
IN
,V
BOOST
Start-Up Requirement
The LT3651-8.2/LT3651-8.4 operate with a V
IN
range of
9V to 32V. The charger begins a charging cycle when the
detected battery voltage is below the auto-restart float
voltage and the part is enabled.
When V
IN
is below 10.5V and the BOOST capacitor is
uncharged, the high side switch would normally not have
sufficient head room to start switching. During normal
operation the low side switch is deactivated when charge
current is very low to prevent reverse current in the induc
-
tor. However
in order to facilitate start-up, the LT3651-
8.2/LT3651-8.4 enable the switch if V
BOOST
voltage is
low. This allows initial charging of the BOOST capacitor
which then permits the high side switch to saturate and
efficiently operate. The boost capacitor charges to full
potential after a few cycles.
The design should consider that as the switcher turns on
and input current increases, input voltage drops due to
source input impedance and input capacitance. This po
-
tentially allows
the input voltage to drop below the internal
V
IN
UVLO turn-on and thus disrupt normal behavior and
potentially stall start-up. If an input current sense resis-

LT3651EUHE-8.4#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management Monolithic 4A High Voltage Li-Ion Battery Charger
Lifecycle:
New from this manufacturer.
Delivery:
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