NCP1124, NCP1126, NCP1129
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13
APPLICATION INFORMATION
Introduction
The NCP112x family integrates a high−performance
current−mode controller with a 650 V MOSFET, which
considerably simplifies the design of a compact and reliable
switch mode power supply (SMPS). This component
represents the ideal candidate where low part−count and cost
effectiveness are the key parameters. The NCP112x brings
most necessary functions needed in today’s modern power
supply designs, with several enhancements such as V
CC
OVP, adjustable slope compensation, frequency jittering,
frequency foldback, skip cycle, etc.
Current−mode operation with adjustable internal
ramp compensation: Sub−harmonic oscillations in
peak current mode control can be eliminated by the
adjustable internal ramp compensation when the duty
ratio is larger than 0.5.
Frequency foldback capability: When the load
current drops, the controller responds by reducing the
primary peak current. When the peak current reaches
the skip peak current level, the NCP112x enter skip
operation to reduce the power consumption.
Internal soft−start: a soft−start precludes the main
power switch from being stressed upon start−up. In this
switcher, the soft−start is internally fixed to 4 ms.
Soft−start is activated when a new startup sequence
occurs or during an auto−recovery hiccup.
Latched OVP on V
CC
: When the V
CC
exceeds 28 V
typical, the drive signal is disabled and the part latches
off. When the user cycles the V
CC
down, the circuit is
reset and the part enters a new start up sequence.
Short−circuit protection: short−circuit and especially
over−load protections are difficult to implement when a
strong leakage inductance between the auxiliary and the
power windings affects the transformer (the aux
winding level does not properly collapse in presence of
an output short). Every time the internal 0.8 V
maximum peak current limit is activated, an error flag
is asserted and an internal timer starts. When the fault is
validated, the switcher will either be latched or enter
the auto−recovery mode. As soon as the fault
disappears, the SMPS resumes operation.
EMI jittering: an internal low−frequency 240 Hz
modulation signal varies the pace at which the
oscillator frequency is modulated. This helps spread out
the energy in a conducted noise analysis. To improve
the EMI signature at low power levels, the jittering will
not be disabled in frequency foldback mode (light load
conditions).
Start−up Sequence
The NCP112x need an external startup circuit to provide
the initial energy to the switcher. As is shown in Figure 39,
the startup circuit consists of R
start
and V
CC
capacitor C
CC
,
connected to the main input, i.e. half−wave connection. The
auxiliary winding will take over the RC circuit after the
output voltage is built up.
D
Auxiliary
winding
Main
Input
V
CC
Figure 39. Startup Circuit for NCP112x
(half−wave connection)
D
2
D
4
D
1
D
3
C
bulk
C
CC
R
start
The startup process can be well explained by Figure 40. At
power on, when the V
CC
capacitor is fully discharged, the
switcher current consumption is zero and does not deliver
any driving pulses. The V
CC
capacitor C
CC
is going to be
charged by the main input via R
start
. As V
CC
increases, the
switcher consumed current remains below a guaranteed
limit until the voltage on the capacitor reaches V
CC(on)
, at
which point the switcher starts to deliver pulses to the power
MOSFET. The switcher current consumption suddenly
increases, and the capacitor depletes since it is the only
energy reservoir. Its voltage falls until the auxiliary winding
takes over and supply the V
CC
pin.
Drive
time
margin
Figure 40. Startup Process for NCP112x
V
CC(off)
V
CC(on
)
V
CC
t
1
: 5−20 ms
The start−up current of the switcher is extremely low,
below 15 mA. The start−up resistor can be connected to the
bulk capacitor or directly the mains input voltage for further
power dissipation reduction. The switcher begins switching
when V
CC
reaches V
CC(on)
, typically 17 V for NCP1126/9.
From Figure 41, it can be seen that the startup resistor R
start
and V
CC
capacitor are about to be determined.
NCP1124, NCP1126, NCP1129
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14
V
CC
Capacitor
The supply capacitor, C
CC
, provides power to the switcher
during power up. The capacitor must be large enough such
that a V
CC
voltage greater than V
CC(off)
is maintained while
the auxiliary supply voltage is building up. Otherwise, V
CC
will collapse and the switcher will turn off. Assuming this
time t
1
is equal to 10 ms, Equation 1 is used to calculate the
required V
CC
capacitor.
C
CC
w
I
CC
t
1
V
CC(on)
* V
CC(off)
(eq. 1)
Startup Resistor R
start
In order to determine the startup resistor, the V
CC
capacitor charging current is calculated first to ensure that
the charging time for the V
CC
capacitor from 0 V to its
operating voltage meets the startup time requirement.
Equation 2 gives the first constraints for the R
start
selection.
I
charge
w
V
CC(on)
C
CC
t
startup
(eq. 2)
For NCP1126/9, during startup process, from 0 to t
1
, the
current that flow inside the switcher is I
CC1
, therefore the
total charging current from the main input is going to be I
C
= I
charge
+ I
CC1
. Consider the half−wave connection start−up
network to the mains as is shown in Figure 41, the average
current flowing into this start−up resistor will be the smallest
when V
CC
reaches the V
CC(on)
of the switcher:
I
c,min
+
V
ac,rms
2
Ǹ
p
* V
CC(on)
R
start−up
(eq. 3)
which gives the minimum value for the R
startup
,
R
start−up
v
V
ac,rms
2
Ǹ
p
* V
CC(on)
I
c,min
(eq. 4)
Note that this calculation is purely theoretical, considering
a constant charging current. In reality, the take over time can
be shorter (or longer!) and it can lead to a reduction of the
V
CC
capacitor. This brings a decrease in the charging current
and an increase of the start−up resistor, for the benefit of
standby power. The dissipated power at high line amounts
to:
P
diss
+
V
2
ac,peak
4R
start
(eq. 5)
The above derivation is based on the case when the power
supply is not at light load. V
CC
capacitor selection should
ensure that does not disappear in no−load conditions. In light
load condition, the skip−cycle can be so deep that refreshing
pulses are likely to be widely spaced, inducing a large ripple
on the V
CC
capacitor. If this ripple is too large, chances exist
to hit the V
CC(off)
and reset the switcher into a new start−up
sequence. A solution is to grow this capacitor but it will
obviously be detrimental to the start−up time. The option
offered in Figure 41 elegantly solves this potential issue by
adding an extra capacitor C
CC,aux
on the auxiliary winding.
However, this component is separated from the V
CC
pin by
a simple diode. You therefore have the ability to grow this
capacitor as you need to ensure the self−supply of the
switcher without affecting the start−up time and standby
power.
Auxiliary
winding
Main
Input
Vcc
Figure 41. Startup Circuit for NCP112x (half−wave
connection), Considering Light Load Condition
D
5
C
CC
D
4
R
start
C
CC,aux
C
bulk
D
4
D
2
D
3
D
1
Frequency Foldback
The reduction of no−load standby power associated with
the need for improving the efficiency, requires a change in
the traditional type of fixed−frequency operation. NCP112x
implement a switching frequency foldback function when
the feedback voltage is below V
FB(fold)
. At this point, the
oscillator turns into a Voltage−Controlled Oscillator and
reduces its switching frequency. The peak current setpoint
follows the feedback pin until its level reaches V
FB(freeze)
.
Below this value, the peak current freezes to V
FB(freeze)
/ 4.
The operating frequency is down to f
trans
when the feedback
voltage reaches V
FB(fold,end)
. Below this point, if the output
power continues to decrease, the part enters skip mode for
the best noise−free performance in no−load conditions.
Figure 6 depicts the adopted scheme for the part.
Over−voltage Protection
The latched−state of the NCP112x is maintained via an
internal thyristor (SCR). When the voltage on pin 1 exceeds
the latch voltage for four consecutive clock cycles, the SCR
is fired and immediately stops the output pulses. The same
SCR is fired when an OVP is sensed on the V
CC
pin. When
this happens, all pulses are stopped and V
CC
is discharged
to a fix level of 7 V typically: the circuit is latched and the
converter no longer delivers pulses. To maintain the
latched−state, a permanent current must be injected in the
part. If too low of a current, the part de−latches and the
converter resumes operation. This current is characterized to
32 mA as a minimum but we recommend including a design
margin and select a value around 60 mA. The test is to latch
the part and reduce the input voltage until it de−latches. If
you de−latch at V
in
= 70 V
rms
for a minimum voltage of
85 V
rms
, you are fine.
NCP1124, NCP1126, NCP1129
www.onsemi.com
15
min
max
f
trans
min
max
3.2 V
3.2 V
Frequency
Figure 42. Frequency Foldback Architecture
V
FB
V
CS
V
ILIM
V
CS(fold)
V
CS(freeze)
V
FB(freeze)
V
FB(fold)
V
FB
V
FB(fold)
V
FB(fold,end)
f
OSC
F
SW
If it precociously recovers, you will have to increase the
start−up current, unfortunately to the detriment of standby
power.
The most sensitive configuration is actually that of the
half−wave connection proposed in Figure 39. As the current
disappears 5 ms for a 10 ms period (50 Hz input source), the
latch can potentially open at low line. If you really reduce the
start−up current for a low standby power design, you must
ensure enough current in the SCR in case of a faulty event.
An alternate connection to the above is shown in Figure 43:
Figure 43. The Full−wave Connection Ensures Latch
Current Continuity as Well as a X2−Discharge Path
In this case, the current is no longer made of 5 ms “holes”
and the part can be maintained at a low input voltage.
Experiments show that these 2−MW resistor help to maintain
the latch down to less than 50 V rms, giving an excellent
design margin. Standby power with this approach was also
improved compared to Figure 39 solution. Please note that
these resistors also ensure the discharge of the X2−capacitor
up to a 0.47 mF type.
The de−latch of the SCR occurs when a) the injected
current in the V
CC
pin falls below the minimum stated in the
data−sheet (32 mA at room temp) or when the part senses a
brown−out recovery.
Auto−Recovery Short−Circuit Protection
In case of output short−circuit or severe overload
situation, an internal error flag is raised and starts a
countdown timer. If the flag is asserted longer than t
OVLD
,
the driving pulses are stopped and V
CC
falls down as the
auxiliary pulses are missing. When it hits V
CC(off)
, the
switcher consumption is down to a few mA and the V
CC
slowly builds up again by the startup network R
start
, C
CC
.
When V
CC
reaches V
CC(on)
, the switcher purposely ignores
the re−start and waits for another V
CC
cycle: this is the
so−called double hiccup. Illustration of such principle
appears in Figure 13. Please note that soft−start is activated
upon re−start attempt.
drive
time
Figure 44. Auto−Recovery Double Hiccup Sequence
V
CC
V
CC(off)
V
CC(on)

NCP1124AP65G

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
AC/DC Converters HV SWITCHER FOR OFFLINE P
Lifecycle:
New from this manufacturer.
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