LTC1438/LTC1439
22
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Design Example
As a design example, assume V
IN
= 12V(nominal), V
IN
=
22V(max), V
OUT
= 3.3V, I
MAX
= 3A and f = 250kHz, R
SENSE
and C
OSC
can immediately be calculated:
R
SENSE
= 100mV/3A = 0.033
C
OSC
= [1.37(10
4
)/250] – 11 43pF
Refering to Figure 3, a 10µH inductor falls within the
recommended range. To check the actual value of the
ripple current the following equation is used :
I
V
fL
V
V
L
OUT OUT
IN
=
()()
1
The highest value of the ripple current occurs at the
maximum input voltage:
I
V
kHz H
V
V
A
L
=
µ
=
33
250 10
1
33
22
112
.
()
.
.
The power dissipation on the topside MOSFET can be
easily estimated. Using a Siliconix Si4412DY for example;
R
DS(ON)
= 0.042, C
RSS
= 100pF. At maximum input
voltage with T(estimated) = 50°C:
P
V
V
CC
V A pF kHz mW
MAIN
=
()
+
()
° °
()
[]
()
+
()()( )( )
=
33
22
3 1 0 005 50 25 0 042
2 5 22 3 100 250 122
2
185
.
..
.
.
The most stringent requirement for the synchronous
N-channel MOSFET is with V
OUT
= 0V (i.e. short circuit).
During a continuous short circuit, the worst-case dissipa-
tion rises to:
P
SYNC
= [I
SC(AVG)
]
2
(1 + δ)R
DS(ON)
With the 0.033 sense resistor I
SC(AVG)
= 4A will result,
increasing the Si4412DY dissipation to 950mW at a die
temperature of 105°C.
C
IN
will require an RMS current rating of at least 1.5A at
temperature and C
OUT
will require an ESR of 0.03 for low
output ripple. The output ripple in continuous mode will be
highest at the maximum input voltage. The output voltage
ripple due to ESR is approximately:
V
ORIPPLE
= R
ESR
(I
L
) = 0.03(1.12A) = 34mV
P-P
switch resistance is low and it is driven quickly. The only
solution is to limit the rise time of the switch drive so that
the load rise time is limited to approximately (25)(C
LOAD
).
Thus a 10µF capacitor would require a 250µs rise time,
limiting the charging current to about 200mA.
Automotive Considerations: Plugging into the
Cigarette Lighter
As battery-powered devices go mobile, there is a natural
interest in plugging into the cigarette lighter in order to
conserve or even recharge battery packs during operation.
But before you connect, be advised: you are plugging into
the supply from hell. The main battery line in an automo-
bile is the source of a number of nasty potential transients,
including load dump, reverse battery and double battery.
Load dump is the result of a loose battery cable. When the
cable breaks connection, the field collapse in the alternator
can cause a positive spike as high as 60V which takes
several hundred milliseconds to decay. Reverse battery is
just what it says, while double battery is a consequence of
tow-truck operators finding that a 24V jump start cranks
cold engines faster than 12V.
The network shown in Figure 12 is the most straightfor-
ward approach to protect a DC/DC converter from the
ravages of an automotive battery line. The series diode
prevents current from flowing during reverse battery,
while the transient suppressor clamps the input voltage
during load dump. Note that the transient suppressor
should not conduct during double battery operation, but
must still clamp the input voltage below breakdown of the
converter. Although the LT1438/LT1439 has a maximum
input voltage of 36V, most applications will be limited to
30V by the MOSFET BV
DSS
.
APPLICATIONS INFORMATION
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1438 F12
50A I
PK
RATING
LTC1438
LTC1439
TRANSIENT VOLTAGE
SUPPRESSOR
GENERAL INSTRUMENT
1.5KA24A
V
IN
12V
Figure 12. Automotive Application Protection
LTC1438/LTC1439
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
RUN/SS1
SENSE
+
1
SENSE
1
V
PROG1
I
TH1
POR2
C
OSC
SGND
LBI
LBO
SFB1
I
TH2
V
PROG2
V
OSENSE2
SENSE
2
SENSE
+
2
RUN/SS2
AUXDR
PLL LPF
PLLIN
BOOST 1
TGL1
SW1
TGS1
V
IN
BG1
INTV
CC
PGND
BG2
EXTV
CC
TGS2
SW2
TGL2
BOOST 2
AUXON
AUXFB
LTC1439
D
B1
D
B2
M3
M1
C
IN1
C
IN2
C
OUT1
+
C
OUT2
R
SENSE1
R
SENSE2
C
B1
0.1µF
C
LP
0.01µF
C
C1A
1000pF
R
LP
10k
EXT
CLOCK
C
B2
0.1µF
M2 D1
L1
L2
GROUND PLANE
D2
M5
1438 F13
M6
M4
4.7µF
+
+
+
+
+
R
C1
10k
R
C2
10k
+
V
OUT1
+
V
IN
V
OUT2
1000pF
1000pF
220pF
R2R1
NOT ALL PINS CONNECTED FOR CLARITY
BOLD LINES INDICATE HIGH CURRENT PATHS
INTV
CC
INTV
CC
V
IN
100k
1000pF
C
OSC
C
C1B
220pF
C
SS
0.1µF
C
C2B
470pF
C
C2A
1000pF
C
SS
0.1µF
OUTPUT DIVIDER
REQUIRED WITH
V
PROG
OPEN
100pF
22pF
10
10
APPLICATIONS INFORMATION
WUU
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Figure 13. LTC1439 Physical Layout Diagram
PC Board Layout Checklist
When laying out the printed circuit board, the following
checklist should be used to ensure proper operation of the
LTC1438/LTC1439. These items are also illustrated graphi-
cally in the layout diagram of Figure 13. Check the follow-
ing in your layout:
1. Are the high current power ground current paths using
or running through any part of signal ground? The
LTC1438/LTC1438X/LTC1439 ICs have their sensitive
pins on one side of the package. These pins include the
signal ground for the reference, the oscillator input, the
voltage and current sensing for both controllers and the
low-battery/comparator input. The signal ground area
used on this side of the IC must return to the bottom
plates of all of the output capacitors. The high current
power loops formed by the input capacitors and the
ground returns to the sources of the bottom N-channel
MOSFETs, anodes of the Schottky diodes and (–) plates
of C
IN
, should be as short as possible and tied through
a low resistance path to the bottom plates of the output
capacitors for the ground return.
2. Do the LTC1438/LTC1439 SENSE
1 and V
OSENSE2
pins
connect to the (+) plates of C
OUT
? In adjustable applica-
tions, the resistive divider R1/R2 must be connected
between the (+) plate of C
OUT
and signal ground and the
HF decoupling capacitor should be as close as possible
to the LTC1438/LTC1439.
LTC1438/LTC1439
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APPLICATIONS INFORMATION
WUU
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3. Are the SENSE
and SENSE
+
leads routed together with
minimum PC trace spacing? The filter capacitors be-
tween SENSE
+
1 (SENSE
+
2) and SENSE
1 (SENSE
2)
should be as close as possible to the LTC1438/LTC1439.
4. Do the (+) plates of C
IN
connect to the drains of the
topside MOSFETs as closely as possible? This capacitor
provides the AC current to the MOSFETs.
5. Is the INTV
CC
decoupling capacitor connected closely
between
INTV
CC
and the power ground pin? This capaci-
tor carries the MOSFET driver peak currents.
6. Keep the switching nodes, SW1 (SW2), away from
sensitive small-signal nodes. Ideally the switch nodes
should be placed at the furthest point from the LTC1438/
LTC1439.
7. Use a low impedance source such as a logic gate to drive
the PLLIN pin and keep the lead as short as possible.
PC Board Layout Suggestions
Switching power supply printed circuit layouts are cer-
tainly among the most difficult analog circuits to design.
The following suggestions will help to get a reasonably
close solution on the first try.
The output circuits, including the external switching
MOSFETs, inductor, secondary windings, sense resistor,
input capacitors and output capacitors all have very large
voltage and/or current levels associated with them. These
components and the radiated fields (electrostatic and/or
electromagnetic) must be kept away from the very sensi-
tive control circuitry and loop compensation components
required for a current mode switching regulator.
The electrostatic or capacitive coupling problems can be
reduced by increasing the distance from the radiator,
typically a very large or very fast moving voltage signal.
The signal points that cause problems generally include:
the “switch” node, any secondary flyback winding voltage
and any nodes which also move with these nodes. The
switch, MOSFET gate and boost nodes move between V
IN
and PGND each cycle with less than a 100ns transition
time. The secondary flyback winding output has an AC
signal component of –V
IN
times the turns ratio of the
transformer, and also has a similar <100ns transition
time. The feedback control input signals need to have less
than a few millivolts of noise in order for the regulator to
perform properly. A rough calculation shows that 80dB of
isolation at 2MHz is required from the switch node for low
noise switcher operation. The situation is worse by a factor
of the turns ratio for the secondary flyback winding. Keep
these switch node related PC traces small and away from
the “quiet” side of the IC (not just above and below each
other on the opposite side of the board).
The electromagnetic or current loop induced feedback
problems can be minimized by keeping the high AC
current (transmitter) paths and the feedback circuit (re-
ceiver) path small and/or short. Maxwell’s equations are at
work here, trying to disrupt our clean flow of current and
voltage information from the output back to the controller
input. It is crucial to understand and minimize the suscep-
tibility of the control input stage as well as the more
obvious reduction of radiation from the high current
output stage(s). An inductive transmitter depends upon
the frequency, current amplitude and the size of the
current loop to determine the radiation characteristic of
the generated field. The current levels are set in the output
stage once the input voltage, output voltage and inductor
value(s) have been selected. The frequency is set by the
output stage transition times. The only parameter over
which we have some control is the size of the antenna we
create on the PC board, i.e., the loop. A loop is formed with
the input capacitance, the top MOSFET, the Schottky diode
and the path from the Schottky diode’s ground connection
and the input capacitor’s ground connection. A second
path is formed when a secondary winding is used com-
prising the secondary output capacitor, the secondary
winding and the rectifier diode or switching MOSFET (in
the case of a synchronous approach). These “loops”
should be kept as small and tightly packed as possible in
order to minimize their “far field” radiation effects. The
radiated field produced is picked up by the current com-
parator input filter circuit(s), as well as by the voltage
feedback circuit(s). The current comparator’s filter ca-
pacitor placed across the sense pins attenuates the radi-
ated current signal. It is important to place this capacitor
immediately adjacent to the IC sense pins. The voltage
sensing input(s) minimizes the inductive pickup compo-
nent by using an input capacitance filter to SGND. The
capacitors in both case serve to integrate the induced

LTC1439IGW#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators 2x Hi Eff, L N, Sync Buck Sw Regs
Lifecycle:
New from this manufacturer.
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