LTC4002
10
4002f
TEST CIRCUITS
Test Circuit 1 Test Circuit 2
+
+
100µA
LTC4002
SENSE
BAT
V
BAT
4002 TC01
R
SENSE
10
CA
COMP
0V
LT1006
15V
1.5V
+
+
100µA
LTC4002
SENSE
BAT
4.2V
4002 TC02
R
SENSE
10
CA
+
VA
COMP
0V
LT1006
15V
1.5V
1mA
OPERATIO
U
The LTC4002 is a constant current, constant voltage
Li-Ion battery charger controller that uses a current mode
PWM step-down (buck) switching architecture. The charge
current is set by an external sense resistor (R
SENSE
)
across the SENSE and BAT pins. The final battery float
voltage is internally set to 4.2V per cell. For batteries like
lithium-ion that require accurate final float voltage, the
internal 2.465V reference, voltage amplifier and the resis-
tor divider provide regulation with ±1% accuracy.
A charge cycle begins when the voltage at the V
CC
pin rises
above the UVLO level and is 250mV or more greater than
the battery voltage. At the beginning of the charge cycle,
if the battery voltage is less than the trickle charge thresh-
old, 2.9V for the 4.2 version and 5V for the 8.4 version, the
charger goes into trickle charge mode. The trickle charge
current is internally set to 10% of the full-scale current. If
the battery voltage stays low for 30 minutes, the battery
is considered faulty and the charge cycle is terminated.
When the battery voltage exceeds the trickle charge thresh-
old, the charger goes into the full-scale constant current
charge mode. In constant current mode, the charge cur-
rent is set by the external sense resistor R
SENSE
and an
internal 100mV reference; I
BAT
= 100mV/R
SENSE
.
When the battery voltage approaches the programmed
float voltage, the charge current will start to decrease.
When the current drops to 25% (4.2 version) or 10% (8.4
version) of the full-scale charge current, an internal com-
parator turns off the internal pull-down N-channel MOSFET
at the CHRG pin, and connects a weak current source to
ground to indicate a near end-of-charge condition.
An internal 3 hour timer determines the total charge time.
After a time out occurs, the charge cycle is terminated
and the CHRG pin is forced high impedance. To restart
the charge cycle, remove and reapply the input voltage or
momentarily shut the charger down. Also, a new charge
cycle will begin if the battery voltage drops below the
recharge threshold voltage of 4.05V per cell.
When the input voltage is present, the charger can be shut
down (I
CC
= 3mA) by pulling the COMP pin low. When the
input voltage is not present, the charger goes into sleep
LTC4002
11
4002f
APPLICATIO S I FOR ATIO
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Undervoltage Lockout (UVLO)
An undervoltage lockout circuit monitors the input voltage
and keeps the charger off until V
CC
rises above the UVLO
threshold (4.2V for the 4.2 version, 7.5V for the 8.4
version) and at least 250mV above the battery voltage. To
prevent oscillation around the threshold voltage, the UVLO
circuit has 200mV per cell of built-in hysteresis. When
specifying minimum input voltage requirements, the volt-
age drop across the input blocking diode must be added
to the minimum V
CC
supply voltage specification.
Trickle Charge and Defective Battery Detection
At the beginning of a charge cycle, if the battery voltage is
below the trickle charge threshold, the charger goes into
trickle charge mode with the charge current reduced to
10% of the full-scale current. If the low-battery voltage
persists for 30 minutes, the battery is considered defec-
tive, the charge cycle is terminated and the CHRG pin is
forced high impedance.
Shutdown
The LTC4002 can be shut down by pulling the COMP pin
to ground which pulls the GATE pin high turning off the
external P-channel MOSFET. When the COMP pin is re-
leased, the internal timer is reset and a new charge cycle
starts. In shutdown, the output of the CHRG pin is high
impedance and the quiescent current remains at 3mA.
Removing the input power supply will put the charger
into sleep mode. If the voltage at the V
CC
pin drops below
(V
BAT
+ 250mV) or below the UVLO level, the LTC4002
goes into a low current (I
CC
= 10µA) sleep mode, reducing
the battery drain current.
CHRG Status Output Pin
When a charge cycle starts, the CHRG pin is pulled to
ground by an internal N-channel MOSFET which is capable
of driving an LED. When the charge current drops below
the End-of-Charge threshold for more than 120µs, the
N-channel MOSFET turns off and a weak 25µA current
source to ground is connected to the CHRG pin. This weak
25µA pull-down remains until the timer ends the charge
cycle, or the charger is in manual shutdown or sleep mode.
After a time out occurs (charge cycle ends), the pin will
become high impedance. By using two different value re-
sistors, a microprocessor can detect three states from this
pin (charging, end-of-charge and charging stopped) see
Figure 1.
V
CC
2k
390k
V
DD
OUTCHRG
µPROCESSORLTC4002
IN
4002 F02
Figure 1. Microprocessor Interface
OPERATIO
U
mode, dropping I
CC
to 10µA. This will greatly reduce the
current drain on the battery and increase the standby time.
A 10k NTC (negative temperature coefficient) thermistor
can be connected from the NTC pin to ground for battery
temperature qualification. The charge cycle is suspended
when the temperature is outside of the 0°C to 50°C
window (with DALE NTHS-1206N02).
To detect the charge mode, force the digital output pin,
OUT, high and measure the voltage at the CHRG pin. The
N-channel MOSFET will pull the pin low even with a 2k
pull-up resistor. Once the charge current drops below the
End-of-Charge threshold, the N-channel MOSFET is turned
off and a 25µA current source is connected to the CHRG
pin. The IN pin will then be pulled high by the 2k resistor
connected to OUT. Now force the OUT pin into a high
LTC4002
12
4002f
impedance state, the current source will pull the pin low
through the 390k resistor. When the internal timer has
expired, the CHRG pin changes to a high impedance state
and the 390k resistor will then pull the pin high to indicate
charging has stopped.
Gate Drive
The LTC4002 gate driver can provide high transient cur-
rents to drive the external pass transistor. The rise and fall
times are typically 20ns and 50ns respectively when
driving a 2000pF load, which is typical for a P-channel
MOSFET with R
DS(ON)
in the range of 50m.
A voltage clamp is added to limit the gate drive to 8V below
V
CC
. For example, if V
CC
is 10V then the GATE output will
pull down to 2V max. This allows low voltage P-channel
MOSFETs with superior R
DS(ON)
to be used as the pass
transistor thus increasing efficiency.
Stability
Both the current loop and the voltage loop share a com-
mon, high impedance, compensation node (COMP pin). A
series capacitor and resistor on this pin compensates both
loops. The resistor is included to provide a zero in the loop
response and boost the phase margin.
The compensation capacitor also provides a soft-start
function for the charger. Upon start-up, the COMP pin
voltage will quickly rise to 0.22V, due to the 2.2k series
resistor, then ramp at a rate set by the internal 100µA pull-
up current source and the external capacitor. Battery
charge current starts ramping up when the COMP pin
voltage reaches 0.8V and full current is achieved with the
COMP pin at 1.3V. With a 0.47µF capacitor, time to reach
full charge current is about 2.35ms. Capacitance can be
increased up to 1µF if a longer start-up time is needed.
Automatic Battery Recharge
After the 3 hour charge cycle is completed and both the
battery and the input power supply (wall adapter) are still
connected, a new charge cycle will begin if the battery
voltage drops below 4.05V per cell due to self-discharge
or external loading. This will keep the battery capacity at
more than 80% at all times without manually restarting the
charge cycle.
Battery Temperature Detection
A negative temperature coefficient (NTC) thermistor
located close to the battery pack can be used to monitor
battery temperature and will not allow charging unless the
battery temperature is within an acceptable range.
Connect a 10k thermistor (DALE NTHS-1206N02) from
the NTC pin to ground. If the temperature rises to 50°C, the
resistance of the NTC will be approximately 4.1k. With
the 85µA pull-up current source, the Hot temperature
voltage threshold is 350mV. For Cold temperature, the
voltage threshold is set at 2.465V which is equal to 0°C
(R
NTC
28.4k) with 85µA of pull-up current. If the
temperature is outside the window, the GATE pin will be
pulled up to V
CC
and the timer frozen while the output
status at the CHRG pin remains the same. The charge cycle
begins or resumes once the temperature is within the
acceptable range. Short the NTC pin to ground to disable
the temperature qualification feature.
APPLICATIO S I FOR ATIO
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LTC4002ES8-4.2#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management St&alone Li-Ion Switch Mode Bat Chr
Lifecycle:
New from this manufacturer.
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