LM2575, NCV2575
http://onsemi.com
16
EXTERNAL COMPONENTS
Input Capacitor (C
in
)
The Input Capacitor Should Have a Low ESR
For stable operation of the switch mode converter a low
ESR (Equivalent Series Resistance) aluminium or solid
tantalum bypass capacitor is needed between the input pin
and the ground pin to prevent large voltage transients from
appearing at the input. It must be located near the regulator
and use short leads. With most electrolytic capacitors, the
capacitance value decreases and the ESR increases with
lower temperatures. For reliable operation in temperatures
below 25°C larger values of the input capacitor may be
needed. Also paralleling a ceramic or solid tantalum
capacitor will increase the regulator stability at cold
temperatures.
RMS Current Rating of C
in
The important parameter of the input capacitor is the RMS
current rating. Capacitors that are physically large and have
large surface area will typically have higher RMS current
ratings. For a given capacitor value, a higher voltage
electrolytic capacitor will be physically larger than a lower
voltage capacitor, and thus be able to dissipate more heat to
the surrounding air, and therefore will have a higher RMS
current rating. The consequence of operating an electrolytic
capacitor above the RMS current rating is a shortened
operating life. In order to assure maximum capacitor
operating lifetime, the capacitors RMS ripple current rating
should be:
I
rms
> 1.2 x d x I
Load
where d is the duty cycle, for a buck regulator
d +
t
on
T
+
V
out
V
in
and d +
t
on
T
+
|V
out
|
|V
out
| ) V
in
for a buck*boost regulator.
Output Capacitor (C
out
)
For low output ripple voltage and good stability, low ESR
output capacitors are recommended. An output capacitor
has two main functions: it filters the output and provides
regulator loop stability. The ESR of the output capacitor and
the peaktopeak value of the inductor ripple current are the
main factors contributing to the output ripple voltage value.
Standard aluminium electrolytics could be adequate for
some applications but for quality design low ESR types are
recommended.
An aluminium electrolytic capacitors ESR value is
related to many factors such as the capacitance value, the
voltage rating, the physical size and the type of construction.
In most cases, the higher voltage electrolytic capacitors have
lower ESR value. Often capacitors with much higher
voltage ratings may be needed to provide low ESR values
that are required for low output ripple voltage.
The Output Capacitor Requires an ESR Value
That Has an Upper and Lower Limit
As mentioned above, a low ESR value is needed for low
output ripple voltage, typically 1% to 2% of the output
voltage. But if the selected capacitors ESR is extremely low
(below 0.05 W), there is a possibility of an unstable feedback
loop, resulting in oscillation at the output. This situation can
occur when a tantalum capacitor, that can have a very low
ESR, is used as the only output capacitor.
At Low Temperatures, Put in Parallel Aluminium
Electrolytic Capacitors with Tantalum Capacitors
Electrolytic capacitors are not recommended for
temperatures below 25°C. The ESR rises dramatically at
cold temperatures and typically rises 3 times at 25°C and
as much as 10 times at 40°C. Solid tantalum capacitors
have much better ESR spec at cold temperatures and are
recommended for temperatures below 25°C. They can be
also used in parallel with aluminium electrolytics. The value
of the tantalum capacitor should be about 10% or 20% of the
total capacitance. The output capacitor should have at least
50% higher RMS ripple current rating at 52 kHz than the
peaktopeak inductor ripple current.
Catch Diode
Locate the Catch Diode Close to the LM2575
The LM2575 is a stepdown buck converter; it requires a
fast diode to provide a return path for the inductor current
when the switch turns off. This diode must be located close
to the LM2575 using short leads and short printed circuit
traces to avoid EMI problems.
Use a Schottky or a Soft Switching
UltraFast Recovery Diode
Since the rectifier diodes are very significant source of
losses within switching power supplies, choosing the
rectifier that best fits into the converter design is an
important process. Schottky diodes provide the best
performance because of their fast switching speed and low
forward voltage drop.
They provide the best efficiency especially in low output
voltage applications (5.0 V and lower). Another choice
could be FastRecovery, or UltraFast Recovery diodes. It
has to be noted, that some types of these diodes with an
abrupt turnoff characteristic may cause instability or EMI
troubles.
A fastrecovery diode with soft recovery characteristics
can better fulfill a quality, low noise design requirements.
Table 4 provides a list of suitable diodes for the LM2575
regulator. Standard 50/60 Hz rectifier diodes such as the
1N4001 series or 1N5400 series are NOT suitable.
Inductor
The magnetic components are the cornerstone of all
switching power supply designs. The style of the core and
the winding technique used in the magnetic component’s
design has a great influence on the reliability of the overall
power supply.
Using an improper or poorly designed inductor can cause
high voltage spikes generated by the rate of transitions in
current within the switching power supply, and the
possibility of core saturation can arise during an abnormal
operational mode. Voltage spikes can cause the
semiconductors to enter avalanche breakdown and the part
can instantly fail if enough energy is applied. It can also
LM2575, NCV2575
http://onsemi.com
17
cause significant RFI (Radio Frequency Interference) and
EMI (ElectroMagnetic Interference) problems.
Continuous and Discontinuous Mode of Operation
The LM2575 stepdown converter can operate in both the
continuous and the discontinuous modes of operation. The
regulator works in the continuous mode when loads are
relatively heavy, the current flows through the inductor
continuously and never falls to zero. Under light load
conditions, the circuit will be forced to the discontinuous
mode when inductor current falls to zero for certain period
of time (see Figure 22 and Figure 23). Each mode has
distinctively different operating characteristics, which can
affect the regulator performance and requirements. In many
cases the preferred mode of operation is the continuous
mode. It offers greater output power, lower peak currents in
the switch, inductor and diode, and can have a lower output
ripple voltage. On the other hand it does require larger
inductor values to keep the inductor current flowing
continuously, especially at low output load currents and/or
high input voltages.
To simplify the inductor selection process, an inductor
selection guide for the LM2575 regulator was added to this
data sheet (Figures 17 through 21). This guide assumes that
the regulator is operating in the continuous mode, and
selects an inductor that will allow a peaktopeak inductor
ripple current to be a certain percentage of the maximum
design load current. This percentage is allowed to change as
different design load currents are selected. For light loads
(less than approximately 200 mA) it may be desirable to
operate the regulator in the discontinuous mode, because the
inductor value and size can be kept relatively low.
Consequently, the percentage of inductor peaktopeak
current increases. This discontinuous mode of operation is
perfectly acceptable for this type of switching converter.
Any buck regulator will be forced to enter discontinuous
mode if the load current is light enough.
Figure 22. Continuous Mode Switching
Current Waveforms
POWER SWITCH
1.0
0
0
CURRENT (A)
HORIZONTAL TIME BASE: 5.0 ms/DIV
1.0
INDUCTOR
CURRENT (A)
Selecting the Right Inductor Style
Some important considerations when selecting a core type
are core material, cost, the output power of the power supply,
the physical volume the inductor must fit within, and the
amount of EMI (ElectroMagnetic Interference) shielding
that the core must provide. The inductor selection guide
covers different styles of inductors, such as pot core, Ecore,
toroid and bobbin core, as well as different core materials
such as ferrites and powdered iron from different
manufacturers.
For high quality design regulators the toroid core seems to
be the best choice. Since the magnetic flux is completely
contained within the core, it generates less EMI, reducing
noise problems in sensitive circuits. The least expensive is
the bobbin core type, which consists of wire wound on a
ferrite rod core. This type of inductor generates more EMI
due to the fact that its core is open, and the magnetic flux is
not completely contained within the core.
When multiple switching regulators are located on the
same printed circuit board, open core magnetics can cause
interference between two or more of the regulator circuits,
especially at high currents due to mutual coupling. A toroid,
pot core or Ecore (closed magnetic structure) should be
used in such applications.
Do Not Operate an Inductor Beyond its
Maximum Rated Current
Exceeding an inductors maximum current rating may
cause the inductor to overheat because of the copper wire
losses, or the core may saturate. Core saturation occurs when
the flux density is too high and consequently the cross
sectional area of the core can no longer support additional
lines of magnetic flux.
This causes the permeability of the core to drop, the
inductance value decreases rapidly and the inductor begins
to look mainly resistive. It has only the dc resistance of the
winding. This can cause the switch current to rise very
rapidly and force the LM2575 internal switch into
cyclebycycle current limit, thus reducing the dc output
load current. This can also result in overheating of the
inductor and/or the LM2575. Different inductor types have
different saturation characteristics, and this should be kept
in mind when selecting an inductor.
Figure 23. Discontinuous Mode Switching
Current Waveforms
0.1
0.1
0
0
HORIZONTAL TIME BASE: 5.0 ms/DIV
POWER SWITCH
CURRENT (A)
INDUCTOR
CURRENT (A)
LM2575, NCV2575
http://onsemi.com
18
GENERAL RECOMMENDATIONS
Output Voltage Ripple and Transients
Source of the Output Ripple
Since the LM2575 is a switch mode power supply
regulator, its output voltage, if left unfiltered, will contain a
sawtooth ripple voltage at the switching frequency. The
output ripple voltage value ranges from 0.5% to 3% of the
output voltage. It is caused mainly by the inductor sawtooth
ripple current multiplied by the ESR of the output capacitor.
Short Voltage Spikes and How to Reduce Them
The regulator output voltage may also contain short
voltage spikes at the peaks of the sawtooth waveform (see
Figure 24). These voltage spikes are present because of the
fast switching action of the output switch, and the parasitic
inductance of the output filter capacitor. There are some
other important factors such as wiring inductance, stray
capacitance, as well as the scope probe used to evaluate these
transients, all these contribute to the amplitude of these
spikes. To minimize these voltage spikes, low inductance
capacitors should be used, and their lead lengths must be
kept short. The importance of quality printed circuit board
layout design should also be highlighted.
Figure 24. Output Ripple Voltage Waveforms
HORIZONTAL TIME BASE: 10 ms/DIV
UNFILTERED
OUTPUT
VOLTAGE
VERTICAL
RESOLUTION:
20 mV/DIV
FILTERED
OUTPUT
VOLTAGE
Voltage spikes caused by switching action of the output
switch and the parasitic inductance of the output capacitor
Minimizing the Output Ripple
In order to minimize the output ripple voltage it is possible
to enlarge the inductance value of the inductor L1 and/or to
use a larger value output capacitor. There is also another way
to smooth the output by means of an additional LC filter
(20 mH, 100 mF), that can be added to the output (see
Figure 33) to further reduce the amount of output ripple and
transients. With such a filter it is possible to reduce the
output ripple voltage transients 10 times or more. Figure 24
shows the difference between filtered and unfiltered output
waveforms of the regulator shown in Figure 33.
The upper waveform is from the normal unfiltered output
of the converter, while the lower waveform shows the output
ripple voltage filtered by an additional LC filter.
Heatsinking and Thermal Considerations
The ThroughHole Package TO220
The LM2575 is available in two packages, a 5pin
TO220(T, TV) and a 5pin surface mount D
2
PAK(D2T).
There are many applications that require no heatsink to keep
the LM2575 junction temperature within the allowed
operating range. The TO220 package can be used without
a heatsink for ambient temperatures up to approximately
50°C (depending on the output voltage and load current).
Higher ambient temperatures require some heatsinking,
either to the printed circuit (PC) board or an external
heatsink.
The Surface Mount Package D
2
PAK and its
Heatsinking
The other type of package, the surface mount D
2
PAK, is
designed to be soldered to the copper on the PC board. The
copper and the board are the heatsink for this package and
the other heat producing components, such as the catch
diode and inductor. The PC board copper area that the
package is soldered to should be at least 0.4 in
2
(or 100 mm
2
)
and ideally should have 2 or more square inches (1300 mm
2
)
of 0.0028 inch copper. Additional increasing of copper area
beyond approximately 3.0 in
2
(2000 mm
2
) will not improve
heat dissipation significantly. If further thermal
improvements are needed, double sided or multilayer PC
boards with large copper areas should be considered.
Thermal Analysis and Design
The following procedure must be performed to determine
whether or not a heatsink will be required. First determine:
1. P
D(max)
maximum regulator power dissipation in
the application.
2. T
A(max
) maximum ambient temperature in the
application.
3. T
J(max)
maximum allowed junction temperature
(125°C for the LM2575). For a conservative
design, the maximum junction temperature
should not exceed 110°C to assure safe
operation. For every additional 10°C
temperature rise that the junction must
withstand, the estimated operating lifetime
of the component is halved.
4. R
qJC
package thermal resistance junctioncase.
5. R
qJA
package thermal resistance junctionambient.
(Refer to Absolute Maximum Ratings in this data sheet or
R
qJC
and R
qJA
values).
The following formula is to calculate the total power
dissipated by the LM2575:
P
D
= (V
in
x I
Q
) + d x I
Load
x V
sat
where d is the duty cycle and for buck converter

LM2575D2T-ADJG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Voltage Regulators 1A 1.23-37V ADJ Buck PWM
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union