FL7740
www.onsemi.com
10
Primary Side Constant Voltage Regulation
FL7740 utilizes auxiliary winding to detect output
voltage during secondary side diode conduction time
(=T
DIS
). The true output voltage level without secondary
diode forward voltage drop is at the end of secondary
diode conduction time. In order to detect the right output
voltage, 85% of T
DIS
at previous switching cycle is
sampling time for V
EAV
detection at current switching
cycle.
S
/
H
VS
V
REF
Error
Amp.
V
EAV
COMV
T
DIS
detection
Duty
Control
N
AUX
V
IN.PK
Figure 15. Primary Side Regulation
VS
GATE
85% T
DIS
at previous
switching
T
DIS
V
EAV
sampling
Figure 16. V
EAV
Detection
The sampled V
EAV
is compared with 3.5 V V
REF
at the
input of the error amplifier. Several hundreds nF
capacitor is connected to the output of the error amplifier
at COMV pin to keep feedback loop slow in PFC control.
COMV voltage controls duty to regulate V
EAV
same as
V
REF
in the system.
Turn-on time is controlled by both COMV voltage and
V
IN.PK
information in line feedforward operation in order
to keep the constant COMV voltage in the wide input
voltage range. So, turn-on time is proportional to COMV
voltage and inversely proportional to V
IN.PK
.
Startup
After plug-in, external VDD capacitor is quickly
charged by internal HV biasing supply. Even after VDD
is higher than 16 V V
DD-ON
, internal HV biasing is still
enabled for 500 ms, so HV biasing can relieve VDD
capacitor discharging until auxiliary winding builds up
VDD voltage.
In order to speed up large output capacitor charging
without overshoot, FL7740 starts with proportional gain
during startup sequence (SS1 + SS2) by using internal
resistive load at the output of the error amplifier.
In SS1, CCM prevent operation is enabled for the initial
2 ms. When output voltage is 0 V, deep CCM could be
entered at initial startup and CS could touch OCP level
with startup failure. So, pulse-by-pulse current limit is
0.2 V and switching frequency is 22 kHz during the 2 ms
CCM prevent time. Also, duty is gradually increased for
26 ms for soft startup. Once 5 V pulled-up COMV
voltage drops less than 4.5 V as V
EAV
is close to V
REF
,
SS1 is ended. Maximum SS1 time is limited up to 100
ms.
In SS2, V
COMV
drops from 5 V and goes into p-gain
steady state in which V
EAV
is little bit lower than V
REF
due to the error amplifier input error in p-gain. Once p-
gain steady state is settled down in 45 ms, SS2 is
finished at min. V
COMV
range not to make overshoot
when transitioning to i-gain after SS2. FL7740 ends SS2
by monitoring V
IN
1.5 ms after V
IN.PK
detection moment
where V
COMV
is generally in the min. range.
V
COMV
Duty
V
EAV
V
IN
V
REF
Startup time by P-
gain I
-gain
45
ms
4.
5 V
26
ms soft start
2 ms CCM prevent
5.
0
V
V
IN.
PK
1
.5 ms
SS
1 SS2
Figure 17. Startup Sequence
Dynamic CV Regulation
Due to the narrow loop bandwidth, PFC controller
generally does not guarantee good CV regulation at load
transient. Especially in secondary side regulation,
primary side controller does not know the output voltage
level and it only monitors the output of feedback signal
through opto-coupler. Therefore, output voltage
undershoot is severely happened at no to full load
transient in the conventional SSR PFC control.
In order to overcome this, FL7740 utilizes the benefit of
PSR with ON semiconductors proprietary dynamic duty
control by monitoring the output voltage. For example,
when V
EAV
is less than V
UVD.EN
(Under Voltage Dynamic
Enable threshold), duty is quickly increased not to allow
undershoot anymore. Once V
EAV
rises higher than
V
UVD.DIS
(Under Voltage Dynamic Disable threshold),
duty quickly drops and follows COMV voltage. During
the V
EAV
hiccup operation, COMV voltage slowly
increases and dynamic operation is terminated when
COMV voltage is close to steady state level.
FL7740
www.onsemi.com
11
V
REF
GM amp.
V
EAV
COMV
V
OVD.EN2
Over
Voltage
Dynamic
(OVD)
Under
Voltage
Dynamic
(UVD)
V
OVD.EN1
V
UVD.EN
V
UVD.DIS
Duty
Generator
V
OVD.DIS
GATE
Figure 18. Dynamic Function Block
V
REF
V
EAV
V
COMV
V
UVD.EN
V
UVD.DIS
Duty
Figure 19. No to full load transient
V
REF
V
EAV
V
COMV
V
OVD.EN1
V
OVD.DIS
Duty
V
OVD.EN2
Figure 20. Full to no load transient
In case of OVD (Over Voltage Dynamic) function, it
has two enable levels (V
OVD.EN1
and V
OVD.EN2
). If output
voltage overshoot at load transient is too high, V
EAV
increases to V
OVD.EN2
passing by V
OVD.EN1
. Duty quickly
drops when reaching V
OVD.EN1
and drops to min. level at
once not to allow severe output over voltage when V
EAV
increases higher than V
OVD.EN2
.
FL7740 provides two sets of dynamic triggering
threshold. When user prefers narrow output voltage
variation at load transient with large output capacitor,
SET0 can be selected without capacitor at PF pin. If
wider output voltage variation is allowed and output
capacitor should be small due to system size, SET1 can
be selected with connection of capacitor around 0.5 nF at
PF pin. FL7740 detects capacitance at PF pin at the
beginning of switching startup and maintains the SET#
until UVLO is triggered. During the 1st switching, PF
pin is pulled down to 0 V. In the 2nd switching, PF pull
down is disabled and PF voltage is monitored 5 us after
2nd switching period begins. If the PF voltage is higher
than 0.8 V V
DYN-REF-SET
, SET0 is decided. If not, SET1 is
determined.
Dynamic Threshold at SET0 and SET1
V
VS.OVP
V
OVD.EN2
V
OVD.EN1
V
OVD.DIS
V
UVD.DIS
V
UVD.EN
V
OV-REF5
+20%V
REF
SET1
V
OV-REF4
+15%V
REF
SET0 SET1
V
OV-REF3
+10%V
REF
SET0 SET1
V
OV-REF2
+5.7%V
REF
SET0 SET1
V
OV-REF1
+2.9%V
REF
SET0
V
UV-REF1
-2.9%V
REF
SET0
V
UV-REF2
-5.7%V
REF
SET1 SET0
V
UV-REF3
-10%V
REF
SET1
Digital PF Optimizer
As line voltage increases and output load decreases, PF
is degraded due to the effect of EMI filter capacitor
charging/discharging current. Input current is the sum of
EMI Filter capacitor current and flyback input current.
Whether the flyback input current is exactly in-phase
sinusoidal current with line voltage, 90º phase shifted
EMI filter cap current worsens displacement factor of the
overall system input current.
The ON semiconductor’s proprietary PF optimizer
accurately compensates the EMI filter capacitor current
and improves PF more than 0.1 at high line and half load
condition.
The calculation coefficient in the PF optimizer is
externally programmable by supplying a certain level of
voltage at PF pin with external resistive divider from 5 V
FL7740
www.onsemi.com
12
BIAS pin. Before 1
st
switching, FL7740 converts the PF
voltage into digital value without switching noise and
keeps the digital value for the coefficient until UVLO is
triggered.
Recommended V
PF
is in Equation 1, where L
M
is
magnetizing inductance and C
EMI
is total EMI filter
capacitance.
1.5
10
5
V
9
PF
+×××=
EMIM
CL
(eq. 1)
As V
PF
increases, the coefficient in the PF optimizer
calculation is larger with better PF, but THD is worse
due to the input current distortion at input voltage zero
cross. Therefore, V
PF
adjustment by changing PF
resistors is recommended to bring the best PF and THD
performance to meet users target. When V
PF
is lower
than 1.5 V, PF optimizer is disabled.
I
EMI.CAP
I
FLYBACK
V
IN
I
IN
GATE
T
ON
Ideal I
IN
Figure 21. With PF Optimizer
V
IN
I
IN
GATE
T
ON
I
EMI.CAP
I
FLYBACK
(=Ideal I
IN
)
Leading
phase
Figure 22. Without PF Optimizer
Protection
Auto-restart
Once protection is triggered, FL7740 terminates
switching and internal 3 sec counter makes delay time.
In 3 sec, VDD voltage is regulated between 17 V and 19
V by internal HV biasing not to fall in UVLO. After 3
sec, VDD falls down to 7.75 V V
DD-OFF
and IC is reset
with released protection. When VDD voltage is up again
to 16 V V
DD-ON
, FL7740 begins startup sequence.
VDD
GATE
19 V
17 V
7.75 V
16 V
Protection
triggered
VDD regulation
for 3 sec
IC
reset
IC
restart
Figure 23. Auto Restart
Output Over Voltage Protection
Output over voltage is hardly triggered due to the
powering limit by dynamic function. But, in the
abnormal condition, output OVP is triggered when V
EAV
is higher than 4.0 V @ SET0 / 4.2 V @ SET1 for 4
switching cycles or VDD voltage is higher than 25 V for
10 us delay.
Output Short Protection
At output short condition, V
EAV
is less than 0.7 V. If this
condition lasts for continuous 35 ms switching time,
OSP is triggered.
Over Current Protection
When CS voltage is higher than 1.8 V over the 1.2 V
pulse-by-pulse current limit, protection is immediately
triggered. OCP protects output diode short, sensing
resistor open and transformer saturation condition.
Sensing Resistor Short Protection
1
st
switching is 0.2 V current mode. If CS doesnt reach
over 75 mV threshold during 1
st
turn-on time, SRSP is
triggered. Max. turn-on time at 1
st
switching is inversely
proportional to input voltage to limit the primary peak
current.
Over Load Protection
At over load condition, CS reaches to 1.2 V pulse-by-
pulse current limit. FL7740 generates internal ZC (Zero
Cross) signal and OLP is triggered if the event (1.2V
current limit event between the two close ZC signals) is
occurred for consecutive 60 ZC signals.
V
IN
CS
ZC
OLP
1.2 V
current limit
event
1
0 0
2
3
58
57
59
60
OLP Count
Figure 24. Over Load Protection
Thermal Shut Down
When internal junction temperature is higher than
150ºC, TSD is triggered and protection is released when
the junction temperature drops under 120ºC.

FL7740MX

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers CVpsrPWMcontr forPFC SmartLightLEDdriving
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet