LTM4624
15
4624fc
For more information www.linear.com/LTM4624
applicaTions inForMaTion
values supplied in this data sheet: (1) Initially, FEA software
is used to accurately build the mechanical geometry of
the LTM4624 and the specified PCB with all of the correct
material coefficients along with accurate power loss source
definitions; (2) this model simulates a software-defined
JEDEC environment consistent with JSED 51-12 to predict
power loss heat flow and temperature readings at different
interfaces that enable the calculation of the JEDEC-defined
thermal resistance values; (3) the model and FEA software
is used to evaluate the LTM4624 with heat sink and airflow;
(4) having solved for and analyzed these thermal resistance
values and simulated various operating conditions in the
software model, a thorough laboratory evaluation replicates
the simulated conditions with thermocouples within a
controlled environment chamber while operating the device
at the same power loss as that which was simulated. An
outcome of this process and due diligence yields the set
of derating curves shown in this data sheet. After these
laboratory tests have been performed and correlated to
the LTM4624 model, then the θ
JB
and θ
BA
are summed
together to provide a value that should closely equal the
θ
JA
value because approximately 100% of power loss
flows from the junction through the board into ambient
with no airflow or top mounted heat sink.
The 1.0V, 1.5V, 3.3V and 5V power loss curves in Figures6
to 9 can be used in coordination with the load current
derating curves in Figures 10 to 16 for calculating an
approximate θ
JA
thermal resistance for the LTM4624
with various airflow conditions. The power loss curves
are taken at room temperature, and are increased with a
multiplicative factor according to the ambient tempera
-
ture. This approximate factor is: 1.4 for 120°C at junction
temperature. Maximum
load current is achievable while
increasing ambient temperature as long as the junction
temperature is less than 120°C, which is a 5°C guard band
from maximum junction temperature of 125°C. When the
ambient temperature reaches a point where the junction
temperature is 120°C, then the load current is lowered to
maintain the junction at 120°C while increasing ambient
temperature up to 120°C. The derating curves are plotted
with the output current starting at 4A and the ambient tem
-
perature at 30°C. The output voltages are 1.0V, 1.5V, 3.3V
and 5V. These are chosen to include the lower and higher
output voltage ranges for correlating the thermal resistance.
Thermal models are derived from several temperature
measurements in a controlled temperature chamber along
with thermal modeling analysis. The junction temperatures
are monitored while ambient temperature is increased
with and without airflow. The power loss increase with
ambient temperature change is factored into the derating
curves. The junctions are maintained at 120°C maximum
while lowering output current or power with increasing
ambient temperature. The decreased output current will
decrease the internal module loss as ambient temperature
is increased. The monitored junction temperature of 120°C
minus the ambient operating temperature specifies how
much module temperature rise can be allowed. As an
example, in Figure11 the load current is derated to ~3A at
~95°C with no air flow or heat sink and the power loss for
the 12V to 1.0V at 3A output is about 1.15W. The 1.15W
loss is calculated with the ~0.82W room temperature loss
from the 12V to 1.0V power loss curve at 3A, and the 1.4
multiplying factor at 120°C junction temperature. If the 95°C
ambient temperature is subtracted from the 120°C junction
temperature, then the difference of 25°C divided by 1.15W
equals a 22°C/W θ
JA
thermal resistance. Table 2 specifies
a 22°C/W value which is very close. Table 3, Table4 and
Table 5 provide equivalent thermal resistances for 1.5V
3.3V and 5V outputs with and without airflow and heat
sinking. The derived thermal resistances in Table 3, Table4
and Table 5 for the various conditions can be multiplied
by the calculated power loss as a function of ambient
temperature to derive temperature rise above ambient,
thus maximum junction temperature. Room temperature
power loss can be derived from the efficiency curves in the
Typical Performance Characteristics section and adjusted
with the above ambient temperature multiplicative factors.
The printed circuit board is a 1.6mm thick 4-layer board
with two ounce copper for the two outer layers and one
ounce copper for the two inner layers. The PCB dimen
-
sions are 95mm × 76mm.