10
LT1505
1505fc
The LT1505 is a synchronous current mode PWM step-
down (buck) switcher. The battery DC charge current is pro-
grammed by a resistor R
PROG
(or a DAC output current) at
the PROG pin and the ratio of sense resistors R
S2
over R
S1
(see Block Diagram). Amplifier CA1 converts the charge cur-
rent through R
S1
to a much lower current I
PROG
(I
PROG
=
I
BAT
• RS1/RS2) fed into the PROG pin. Amplifier CA2 com-
pares the output of CA1 with the programmed current and
drives the PWM loop to force them to be equal. High DC
accuracy is achieved with averaging capacitor C
PROG
. Note
that I
PROG
has both AC and DC components. I
PROG
goes
through R1 and generates a ramp signal that is fed to the
PWM control comparator C1 through buffer B1 and level
shift resistors R2 and R3, forming the current mode inner
loop. The BOOST pin supplies the topside power switch gate
drive. The LT1505 generates an 9.1V V
GBIAS
to power drives
and V
BOOSTC
. BOOSTC pin supplies the current amplifier
CA1 with a voltage higher than V
CC
for low dropout appli-
cation. For batteries like lithium that require both constant-
current and constant-voltage charging, the 0.5% 2.465V
reference and the amplifier VA reduce the charge current
when battery voltage reaches the preset level. For NiMH and
NiCd, VA can be used for overvoltage protection.
The amplifier CL1 monitors and limits the input current,
normally from the AC adapter, to a preset level (92mV/R
S
).
At input current limit, CL1 will supply the programming
current I
PROG
, thus reducing battery charging current.
To prevent current shoot-through between topside and
lowside switches, comparators A3 and A4 assure that one
switch turns off before the other is allowed to turn on.
Comparator A12 monitors charge current level and turns
lowside switch off if it drops below 20% of the programmed
value (20mV across R
S1
) to allow for inductor discontinu-
ous mode operation. Therefore sometimes even in con-
tinuous mode operation with light current level the lowside
switch stays off.
Comparator E6 monitors the charge current and signals
through the FLAG pin when the charger is in voltage mode
and the charge current level is reduced to 20%. This charge
complete signal can be used to start a timer for charge
termination.
The INFET pin drives an external P-channel FET for low
dropout application.
When input voltage is removed, V
CC
will be held up by the
body diode of the topside MOSFET. The LT1505 goes into
a low current, 10µA typical, sleep mode as V
CC
drops
below the battery voltage. To shut down the charger
simply pull the V
C
pin or SHDN pin low with a transistor.
OPERATION
U
APPLICATIONS INFORMATION
WUU
U
Input and Output Capacitors
In the 4A Lithium Battery Charger (Figure 1), the input
capacitor (C
IN
) is assumed to absorb all input switching
ripple current in the converter, so it must have adequate
ripple current rating. Worst-case RMS ripple current will
be equal to one half of output charging current. Actual
capacitance value is not critical. Solid tantalum capacitors
such as the AVX TPS and Sprague 593D series have high
ripple current rating in a relatively small surface mount
package, but
caution must be used when tantalum capaci-
tors are used for input bypass
. High input surge currents
can be created when the adapter is hot-plugged to the
charger and solid tantalum capacitors have a known
failure mechanism when subjected to very high turn-on
surge currents. Highest possible voltage rating on the
capacitor will minimize problems. Consult the manufac-
turer before use. Alternatives include new high capacity
ceramic (at least 20µF) from Tokin or United Chemi-Con/
Marcon, et al.
The output capacitor (C
OUT
) is also assumed to absorb
output switching current ripple. The general formula for
capacitor current is:
I
RMS
=
(L1)(f)
V
BAT
V
CC
()
0.29 (V
BAT
) 1 –
For example, V
CC
= 19V, V
BAT
= 12.6V, L1 = 15µH,
and f = 200kHz, I
RMS
= 0.4A.
11
LT1505
1505fc
APPLICATIONS INFORMATION
WUU
U
EMI considerations usually make it desirable to minimize
ripple current in the battery leads. Beads or inductors may
be added to increase battery impedance at the 200kHz
switching frequency. Switching ripple current splits be-
tween the battery and the output capacitor depending on
the ESR of the output capacitor and the battery imped-
ance. If the ESR of C
OUT
is 0.2 and the battery impedance
is raised to 4 with a bead or inductor, only 5% of the
ripple current will flow in the battery.
Soft Start and Undervoltage Lockout
The LT1505 is soft started by the 0.33µF capacitor on the
V
C
pin. On start-up, the V
C
pin voltage will rise quickly to
0.5V, then ramp up at a rate set by the internal 45µA pull-
up current and the external capacitor. Battery charge
current starts ramping up when V
C
voltage reaches 0.7V
and full current is achieved with V
C
at 1.1V. With a 0.33µF
capacitor, time to reach full charge current is about 10ms
and it is assumed that input voltage to the charger will
reach full value in less than 10ms. The capacitor can be
increased up to 1µF if longer input start-up times are
needed.
In any switching regulator, conventional timer-based soft
starting can be defeated if the input voltage rises much
slower than the time out period. This happens because the
switching regulators in the battery charger and the com-
puter power supply are typically supplying a fixed amount
of power to the load. If input voltage comes up slowly
compared to the soft start time, the regulators will try to
deliver full power to the load when the input voltage is still
well below its final value. If the adapter is current limited,
it cannot deliver full power at reduced output voltages and
the possibility exists for a quasi “latch” state where the
adapter output stays in a current limited state at reduced
output voltage. For instance, if maximum charger plus
computer load power is 30W, a 15V adapter might be
current limited at 2.5A. If adapter voltage is less than
(30W/2.5A = 12V) when full power is drawn, the adapter
voltage will be pulled down by the constant 30W load until
it reaches a lower stable state where the switching regu-
lators can no longer supply full load. This situation can be
prevented by setting
undervoltage lockout
higher than the
minimum adapter voltage where full power can be achieved.
Figure 2. Adapter Current Limiting
92mV
+
500
CLP
CLN
V
CC
UV
1505 F02
R5
LT1505
R6
1µF
+
R
S4
*
C
IN
V
IN
CL1
AC ADAPTER
OUTPUT
*R
S4
=
92mV
ADAPTER CURRENT LIMIT
+
A resistor divider is used to set the desired V
CC
lockout
voltage as shown in Figure 2. A typical value for R6 is 5k
and R5 is found from:
R5 =
R6(V V )
V
UV
UV
IN
V
UV
= Rising lockout threshold on the UV pin
V
IN
= Charger input voltage that will sustain full load power
Example: With R6 = 5k, V
UV
= 6.7V and setting V
IN
at 16V;
R5 = 5k (16V – 6.7V)/6.7V = 6.9k
The resistor divider should be connected directly to the
adapter output as shown, not to the V
CC
pin to prevent
battery drain with no adapter voltage. If the UV pin is not
used, connect it to the adapter output (not V
CC
) and
connect a resistor no greater than 5k to ground. Floating
the pin will cause reverse battery current to increase from
10µA to 200µA.
Adapter Current Limiting
(Not Applicable for the LT1505-1)
An important feature of the LT1505 is the ability to
automatically adjust charge current to a level which avoids
overloading the wall adapter. This allows the product to
operate at the same time batteries are being charged
without complex load management algorithms. Addition-
ally, batteries will automatically be charged at the maximum
possible rate of which the adapter is capable.
12
LT1505
1505fc
APPLICATIONS INFORMATION
WUU
U
This is accomplished by sensing total adapter output
current and adjusting charge current downward if a preset
adapter current limit is exceeded. True analog control is
used, with closed loop feedback ensuring that adapter load
current remains within limits. Amplifier CL1 in Figure 2
senses the voltage across R
S4
, connected between the
CLP and CLN pins. When this voltage exceeds 92mV, the
amplifier will override programmed charge current to limit
adapter current to 92mV/R
S4
. A lowpass filter formed by
500 and 1µF is required to eliminate switching noise. If
the current limit is not used, then the R7 /C1 filter and the
COMP1 (R1/C7) compensation networks are not needed,
and both CLP and CLN pins should be connected to V
CC
.
Charge Current Programming
The basic formula for charge current is (see Block
Diagram):
I
BAT
= I
PROG
=
2.465V
R
PROG
R
S2
R
S1
()()
R
S2
R
S1
()
where R
PROG
is the total resistance from PROG pin to ground.
For the sense amplifier CA1 biasing purpose, R
S3
should
have the same value as R
S2
and SPIN should be connected
directly to the sense resistor (R
S1
) as shown in the Block
Diagram.
For example, 4A charging current is needed. For low power
dissipation on R
S1
and enough signal to drive the amplifier
CA1, let R
S1
= 100mV/4A = 0.025. This limits R
S1
power
to 0.4W. Let R
PROG
= 5k, then:
R
S2
= R
S3
=
= = 200
(I
BAT
)(R
PROG
)(R
S1
)
2.465V
(4A)(5k)(0.025)
2.465V
Charge current can also be programmed by pulse width
modulating I
PROG
with a switch Q1 to R
PROG
at a frequency
higher than a few kHz (Figure 3). Charge current will be
proportional to the duty cycle of the switch with full current
at 100% duty cycle.
When a microprocessor DAC output is used to control
charge current, it must be capable of sinking current at a
compliance up to 2.5V if connected directly to the PROG
pin.
Note that for charge current accuracy and noise immu-
nity, 100mV full scale level across the sense resistor RS1
is required. Consequently, both RS2 and RS3 should be
200.
It is critical to have a good Kelvin connection on the
current sense resistor RS1 to minimize stray resistive
and inductive pickup. RS1 should have low parasitic
inductance (typical 3nH or less, as exhibited by Dale or
IRC sense resistors). The layout path from RS2 and RS3
to RS1 should be kept away from the fast switching SW
node. Under low charge current conditions, a low quality
sense resistor with high ESL (4nH or higher) coupled
with a very noisy current sense path might false trip
comparator A12 and turn on BGATE at the wrong time,
potentially damaging the bottom power FET. In this case,
an RC filter of 10 and 10nF should be used across RS1
to filter out the noise (see Figure 4).
PWM
R
PROG
4.7k
PROG
C
PROG
1µF
Q1
VN2222
5V
0V
LT1505
1505 F03
I
BAT
= (DC)(4A)
Figure 3. PWM Current Programming
Figure 4. Reducing Current Sensing Noise
1505 F04
LT1505
SPIN
SENSE
BAT
BAT2
+
L1
RS1
RS2
RS3
10
10nF
+ V
RS1
BATTERY
Lithium-Ion Charging
The 4A Lithium Battery Charger (Figure 1) charges lithium-
ion batteries at a constant 4A until battery voltage reaches
the preset value. The charger will then automatically go
into a constant-voltage mode with current decreasing to
near zero over time as the battery reaches full charge.

LT1505CG-1#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management Const-C/V Hi Eff Bat Chr
Lifecycle:
New from this manufacturer.
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