RPS-1K-10-2/2.0-9

SPECIFICATION: RW-2510
THIS ISSUE: ISSUE 2
DATE: February 2014
©2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
RW-2510 Issue 2
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of
their respective owners.
If this document is printed it becomes uncontrolled.
SPECIFICATION RW-2510
Document Number 108-121013
RPS
1. SCOPE
This specification covers the requirements and performance of the RPS Marker System. This
system is an automatic method of identifying wire and cable. The mark is permanent upon
printing.
1.1 CLASSIFICATION
1.1.1 Markers
The markers shall be fabricated from modified radiation cross-linked polymer tubing, flattened
and mounted on a carrier.
1.1.2 System Equipment
The recommended Printer Ribbon Systems for use with RPS are shown in the latest version of
document 411-121005 Identification Printer Product Ribbon Matrix. System performance is
evaluated in this specification
REVISION HISTORY
Revision
Number
Description of change
Date
1
Replaces RT-1804 issue 8
July 2004
2
Format update
February 2014
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not
guarantee that it is error-free, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct,
reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE
Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without
notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications.
Page 2 SPECIFICATION RW 2510 ISSUE 2
©2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
RW-2510 Issue 2
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of
their respective owners.
If this document is printed it becomes uncontrolled.
2. APPLICABLE DOCUMENTS
This specification takes precedence over documents referenced herein. Unless otherwise
specified, the latest issue of the referenced documents applies.
2.1 PUBLICATIONS
ASTM D 2672
Heat Shrinkable Tubing for Electrical use
UL224
Standard for Extruded Insulating Tubing
ISO-846
Plastics Evaluation of the action of microorganisms
SAE AS5942
Marking of Electrical Insulating Materials
IEWI-012
TE Connectivity: Mark Adherence & Print Permanence testing using
the hand operated Crockmeter.
3. REQUIREMENTS
3.1 MATERIAL
The sleeving shall be fabricated from irradiated, thermally stabilized, modified polyolefin
compound containing no cadmium in the formulation. It shall be homogeneous and essentially
free from flaws, defects, pinholes, bubbles, seams, cracks or inclusions.
3.2 COLOR
The markers shall be white or yellow.
3.3 FORM
The sleeves shall be cut lengths mounted on a carrier in accordance with Figure 1.
3.4 PROPERTIES
The sleeves shall meet the requirements of Table 4.
4. QUALITY ASSURANCE PROVISIONS
4.1 CLASSIFICATION OF TESTS
4.1.1 Qualification Tests
Qualification tests are those performed on finished markers or marker material submitted for
qualification as a satisfactory product and shall consist of all tests listed in this specification.
4.1.2 Acceptance Tests
Acceptance tests are those performed on finished markers submitted for acceptance under the
contract. Acceptance tests shall consist of the following:
Appearance
Dimensions
Longitudinal Change
SPECIFICATION RW 2510 ISSUE 2 Page 3
©2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
RW-2510 Issue 2
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of
their respective owners.
If this document is printed it becomes uncontrolled.
4.2 SAMPLING INSTRUCTIONS
4.2.1 Qualification Test Samples
Qualification test samples shall consist of 15 m (50 feet) of continuous marker material and the
appropriate number of finished markers necessary to run all tests. Qualification of any one size
shall qualify all sizes.
4.2.2 Acceptance Test Samples
Acceptance test samples shall consist of the appropriate number of finished markers necessary
to run the specified tests.
4.3 TEST PROCEDURES
Unless otherwise specified, the markers shall be removed from the carrier and recovered for
testing. Where required by test method limitations, testing shall be done on expanded tubing
prior to cutting and assembly.
4.3.1 Dimensions, Dimensional Recovery and Longitudinal Change
Test three markers in accordance with ASTM D 2671 for as supplied dimensions, dimensions as
recovered and longitudinal change. Mark two gauge marks 44.5 mm (1.75 ins.) apart on each
sample. When required, recover specimens for 3 minutes at 200 ± 5
o
C (392 ± 9
o
F). Remove
the specimens from the oven, and allow to cool to room temperature. The distance between
gauge marks and inside diameter of each shall be measured. The longitudinal change shall be
expressed as a percentage of the original gauge mark distance. The recovered inside diameter
and recovered wall thickness shall be determined.
4.3.2 Tensile Strength and Ultimate Elongation
Test three specimens for tensile strength and ultimate elongation in accordance with ASTM D
2671, using 25 mm (1-inch) benchmarks, a 50 mm (2-inch) initial jaw separation and a jaw
separation speed of 508 mm (20 inches) per minute.
4.3.3 Low Temperature Flexibility
Recover three specimens, sizes RPS 1-400 and smaller, over a stranded AWG wire (nearest
gauge which is larger than the sleeving maximum I.D. nominal after unrestricted shrinkage). For
tubing size RPS 400-1000, cut three 152 mm by 6.4 mm (6 inch by 1/4 inch) strips, longitudinally
from recovered tubing. Condition the specimens for 4 hours at -30 ± 2
o
C (-22 ± 4
o
F). While at
this temperature, bend the tubular specimens 90 degrees, in approximately 2 seconds, over a
similarly conditioned mandrel, selected in accordance with Table 1. Bend the strip specimens
360 degrees over a 7.9 mm (5/16-inch) mandrel, similarly conditioned. Examine the specimens
for cracks.
TABLE 1
MANDREL DIMENSIONS FOR
BEND TESTING
Part Number
Diameter of Mandrel
Inches
millimetres
RPS 22-18 to RPS 8-4
5/16
7.9
RPS 10-2 to RPS 6-250
3/8
9.5
RPS 1-400 to RPS 400-1000
7/16
11.1

RPS-1K-10-2/2.0-9

Mfr. #:
Manufacturer:
TE Connectivity
Description:
Wire & Harness ID Products
Lifecycle:
New from this manufacturer.
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