T48SR05005NNFA

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T48SR05005_09282012
7
DESIGN CONSIDERATIONS
Input Source Impedance
The impedance of the input source connecting to the
DC/DC power modules will interact with the modules
and affect the stability. A low ac-impedance input source
is recommended. If the source inductance is more than
a few µH, we advise adding a 100µF electrolytic
capacitor mounted close to the input of the module to
improve the stability.
Module internal input filter is only one 1uF ceramic cap,
not L-C filter or Pi filter, so the external input cap ESR
loss need be paid more attention. A external inductor
(1uH) placed in front of module can decrease ESR loss
of the external input cap greatly.
Layout and EMC Considerations
Delta’s DC/DC power modules are designed to operate
in a wide variety of systems and applications. For design
assistance with EMC compliance and related PWB
layout issues, please contact Delta’s technical support
team. An external input filter module is available for
easier EMC compliance design. Below is the reference
design for an input filter tested with T48SR05005XXXX
to meet EN55022 (VDE0878) class A(both q. peak and
average)
Schematic and Components List
Figure 16 : Capacitive and inductive EMI Filter
C1=47uF /100 V(Low ESR)
C2=C3= 47 uF/100 V(Low ESR)
C4=C5=2200pF
T1=0.59mH type P0353 (Pulse)
Test Result:
At T = +25°C , Vin = 48 V and Io= 5 A
Blue line is quasi peak mode; Green line is average
mode.
Figure 17: EMI test negative line @ T = +25
°
C and Vin = 48 V
Figure 18: EMI test positive line @ T = +25
°
C and Vin = 48 V
Safety Considerations
The power module must be installed in compliance with the
spacing and separation requirements of the end-user’s
safety agency standard, i.e., UL60950-1, CSA C22.2 NO.
60950-1 2nd and IEC 60950-1 2nd : 2005 and EN 60950-1
2nd: 2006+A11+A1: 2010, if the system in which the power
module is to be used must meet safety agency
requirements.
Basic insulation based on 75 Vdc input is provided between
the input and output of the module for the purpose of
applying insulation requirements when the input to this
DC-to-DC converter is identified as TNV-2 or SELV. An
additional evaluation is needed if the source is other than
TNV-2 or SELV.
When the input source is SELV circuit, the power module
meets SELV (safety extra-low voltage) requirements. If the
input source is a hazardous voltage which is greater than 60
Vdc and less than or equal to 75 Vdc, for the module’s output
to meet SELV requirements, all of the following must be met:
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T48SR05005_09282012
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FEATURES DESCRIPTIONS
The input source must be insulated from the ac
mains by reinforced or double insulation.
The input terminals of the module are not operator
accessible.
A SELV reliability test is conducted on the system
where the module is used, in combination with the
module, to ensure that under a single fault,
hazardous voltage does not appear at the module’s
output.
When installed into a Class II equipment (without
grounding), spacing consideration should be given to
the end-use installation, as the spacing between the
module and mounting surface have not been evaluated.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
This power module is not internally fused. To achieve
optimum safety and system protection, an input line fuse
is highly recommended. The safety agencies require a
Fast-acting fuse with 20A maximum rating to be
installed in the ungrounded lead. A lower rated fuse can
be used based on the maximum inrush transient energy
and maximum input current.
Soldering and Cleaning Considerations
Post solder cleaning is usually the final board assembly
process before the board or system undergoes electrical
testing. Inadequate cleaning and/or drying may lower the
reliability of a power module and severely affect the
finished circuit board assembly test. Adequate cleaning
and/or drying is especially important for un-encapsulated
and/or open frame type power modules. For assistance
on appropriate soldering and cleaning procedures,
please contact Delta’s technical support team.
Over-Current Protection
The modules include an internal output over-current
protection circuit, which will endure current limiting for
an unlimited duration during output overload. If the
output current exceeds the OCP set point, the modules
will shut down (hiccup mode).
The modules will try to restart after shutdown. If the
overload condition still exists, the module will shut down
again. This restart trial will continue until the overload
condition is corrected.
Over-Voltage Protection
The modules include an internal output over-voltage
protection circuit, which monitors the voltage on the
output terminals. If this voltage exceeds the
over-voltage set point, the modules will shut down, and
then restart after a hiccup-time (hiccup mode). If
customer needs a latch mode, please contact to Delta.
Over-Temperature Protection
The over-temperature protection consists of circuitry
that provides protection from thermal damage. If the
temperature exceeds the over-temperature threshold
the module will shut down, and enter in auto-restart
mode.
For auto-restart mode, the module will detect
temperature after shutdown. If the over temperature
condition still exists, the module will remain shutdown.
This restart trial will continue until the over-temperature
condition is corrected.
Remote On/Off
The remote on/off feature on the module can be either
negative or positive logic. Negative logic turns the
module on during a logic low and off during a logic high.
Positive logic turns the modules on during a logic high
and off during a logic low.
Remote on/off can be controlled by an external switch
between the on/off terminal and the Vi (-) terminal. The
switch can be an open collector or open drain.
For negative logic if the remote on/off feature is not
used, please short the on/off pin to Vi (-). For positive
logic if the remote on/off feature is not used, please
leave the on/off pin to floating.
Figure 19: Remote on/off implementation
Remote Sense
Remote sense compensates for voltage drops on the
output by sensing the actual output voltage at the point
of load. The voltage between the remote sense pins
and the output terminals must not exceed the output
voltage sense range given here:
[Vo(+) – Vo(–)] – [SENSE(+) – SENSE(–)] 10% × Vout
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T48SR05005_09282012
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FEATURES DESCRIPTIONS (CON.)
This limit includes any increase in voltage due to
remote sense compensation and output voltage set
point adjustment (trim).
Vi(-)
Vi(+)
Vo(-)
Vo(+)
Sense(+)
Sense(-)
Resistance
Contact
Contact and Distribution
Losses
Figure 20: Effective circuit configuration for remote sense
operation
If the remote sense feature is not used to regulate the
output at the point of load, please connect SENSE(+) to
Vo(+) and SENSE(–) to Vo(–) at the module.
The output voltage can be increased by both the
remote sense and the trim; however, the maximum
increase is the larger of either the remote sense or the
trim, not the sum of both.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power does not exceed the maximum rated
power.
Output Voltage Adjustment (TRIM)
To increase or decrease the output voltage set point,
the modules may be connected with an external
resistor between the TRIM pin and the SENSE(+) or
SENSE(-). The TRIM pin should be left open if this
feature is not used.
Figure 21: Circuit configuration for trim-down (decrease
output voltage)
If the external resistor is connected between the TRIM
and SENSE (-) pins, the output voltage set point
decreases (Fig.18). The external resistor value
required to obtain a percentage of output voltage
change % is defined as:
()
= KdownRtrim 2.10
511
Ex. When Trim-down -20 %( 5V×0.8=4V)
()
== KdownRtrim 4.152.10
20
511
Figure 22: Circuit configuration for trim-up (increase output
voltage)
If the external resistor is connected between the TRIM
and SENSE (+) the output voltage set point increases
(Fig. 19). The external resistor value required to obtain
a percentage output voltage change % is defined
as:
Rtrim_up
1.575 10
3
×
10.64+
K
Ex. When Trim-up +10%(5V×1.1=5.5V)
Rtrim_up
1.575 10
3
×
10
10.64+ 168.14 K()
The output voltage can be increased by both the remote
sense and the trim, however the maximum increase is
the larger of either the remote sense or the trim, not the
sum of both.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power.

T48SR05005NNFA

Mfr. #:
Manufacturer:
Description:
Isolated DC/DC Converters 32th brick, 5V, 5A
Lifecycle:
New from this manufacturer.
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