LT3825
22
3525fe
Output Voltage Error Sources
The LT3825’s feedback sensing introduces additional
sources of errors. The following is a summary list.
The internal bandgap voltage reference sets the reference
voltage for the feedback amplifier. The specifications detail
its variation.
The external feedback resistive divider ratio proportional
directly affects regulated voltage. Use 1% components.
Leakage inductance on the transformer secondary reduces
the effective secondary-to-feedback winding turns ratio
(N
S
/N
F
) from its ideal value. This increases the output
voltage target by a similar percentage. Since secondary
leakage inductance is constant from part to part (with a
tolerance) adjust the feedback resistor ratio to compensate.
The transformer secondary current flows through the
impedances of the winding resistance, synchronous MOS-
FET R
DS(ON)
and output capacitor ESR. The DC equivalent
current for these errors is higher
than the load current
because conduction occurs only during the converter’s
“off” time. So divide the load current by (1 – DC).
If the output load current is relatively constant, the feedback
resistive divider is used to compensate for these losses.
Otherwise, use the LT3825 load compensation circuitry
(see Load Compensation).
If multiple output windings are used, the flyback winding
will have a signal that represents
an amalgamation of all
these windings impedances. Take care that you examine
worst-case loading conditions when tweaking the voltages.
Power MOSFET Selection
The power MOSFETs are selected primarily on the criteria of
on- resistance, R
DS(ON)
, input capacitance, drain-to-source
breakdown voltage (BV
DSS
), maximum gate voltage (V
GS
)
and maximum drain current (I
D(MAX)
).
For the primary-side power MOSFET, the peak current is
:
I
PK(PRI)
=
P
IN
V
IN(MIN)
DC
MAX
1+
X
MIN
2
where X
MIN
is peak-to-peak current ratio as defined earlier.
For each secondary-side power MOSFET, the peak cur-
rent is:
I
PK(SEC)
=
I
OUT
1 DC
MAX
1+
X
MIN
2
Select a primary-side power MOSFET with a BV
DSS
greater
than:
BV
DSS
I
PK
L
LKG
C
P
+ V
IN(MAX)
+
V
OUT(MAX)
N
SP
where N
SP
reflects the turns ratio of that secondary-
to-primary winding. L
LKG
is the primary-side leakage
inductance and C
P
is the primary-side capacitance (mostly
from the C
OSS
of the primary-side power MOSFET). A
snubber may be added to reduce the leakage inductance
as discussed earlier.
For each secondary-side power MOSFET, the BV
DSS
should
be greater than:
BV
DSS
≥ V
OUT
+ V
IN(MAX)
N
SP
Choose the primary-side MOSFET R
DS(ON)
at the nominal
gate drive voltage (7.5V). The secondary side MOSFET gate
drive voltage depends on the gate drive method.
Primary-side power MOSFET RMS current is given by:
I
RMS(PRI)
=
P
IN
V
IN(MIN)
DC
MAX
For each secondary-side power MOSFET RMS current is
given by:
I
RMS(SEC)
=
I
OUT
1 DC
MAX
Calculate MOSFET power dissipation next. Because the
primary-side power MOSFET operates at high V
DS
, a transi-
tion power loss term is included for accuracy. C
MILLER
is
the most critical parameter in determining the transition
loss, but is not directly specified on the data sheets.
APPLICATIONS INFORMATION
LT3825
23
3825fe
C
MILLER
is calculated from the gate charge curve included
on most MOSFET data sheets (Figure 6).
The flat portion of the curve is the result of the Miller
(gate-to-drain) capacitance as the drain voltage drops.
The Miller capacitance is computed as:
C
MILLER
=
Q
B
– Q
A
V
DS
The curve is done for a given V
DS
. The Miller capacitance
for different V
DS
voltages are estimated by multiplying the
computed C
MILLER
by the ratio of the application V
DS
to
the curve specified V
DS
.
APPLICATIONS INFORMATION
Q
A
V
GS
a b
3825 F06
Q
B
MILLER EFFECT
GATE CHARGE (Q
G
)
Figure 6. Gate Charge Curve
With C
MILLER
determined, calculate the primary-side power
MOSFET power dissipation:
P
DPRI
= I
RMS(PRI)
2
R
DS(ON)
1+ δ
( )
+
V
IN(MAX)
P
IN(MAX)
DC
MIN
R
DR
C
MILLER
V
GATE(MAX)
– V
TH
f
OSC
where:
R
DR
is the gate driver resistance (≈10Ω)
V
TH
is the MOSFET gate threshold voltage
f
OSC
is the operating frequency
V
GATE(MAX)
= 7.5V for this part
(1 + δ) is generally given for a MOSFET in the form of a
normalized R
DS(ON)
vs temperature curve. If you don’t have
a curve, use δ = 0.005/°C T for low voltage MOSFETs.
The secondary-side power MOSFETs typically operate
at substantially lower V
DS
, so you can neglect transition
losses. The dissipation is calculated using:
P
D(SEC)
= I
RMS(SEC)
2
R
DS(ON)
(1 + δ)
With power dissipation known, the MOSFETs’ junction
temperatures are obtained from the equation:
T
J
= T
A
+ P
D
θ
JA
where T
A
is the ambient temperature and θ
JA
is the MOSFET
junction-to-ambient thermal resistance.
Once you have T
J
, iterate your calculations recomputing
δ and power dissipations until convergence.
Gate Drive Node Consideration
The PG and SG gate drivers are strong drives to minimize
gate drive rise and fall times. This improves efficiency
but the high frequency components of these
signals can
cause problems. Keep the traces short and wide to reduce
parasitic inductance.
The parasitic inductance creates an LC tank with the
MOSFET gate capacitance. In less than ideal layouts, a
series resistance ofor more may help to dampen the
ringing at the expense of slightly slower rise and fall times
and efficiency.
The LT3825 gate drives will clamp the max gate voltage
to
roughly 7.4V, so you can safely use MOSFETs with max
V
GS
of 10V or larger.
Synchronous Gate Drive
There are several different ways to drive the synchronous
gate MOSFET. Full converter isolation requires the synchro-
nous gate drive to be isolated. This is usually accomplished
by way of a pulse transformer. Usually the pulse driver is
used to drive a buffer on the secondary as shown in
the
application on the front page of this data sheet.
However, other schemes are possible. There are gate
drivers and secondary side synchronous controllers avail-
able that provide the buffer function as well as additional
features.
LT3825
24
3525fe
APPLICATIONS INFORMATION
Capacitor Selection
In a flyback converter, the input and output current flows
in pulses, placing severe demands on the input and output
filter capacitors. The input and output filter capacitors are
selected based on RMS current ratings and ripple voltage.
Select an input capacitor with a ripple current rating
greater than:
I
RMS
=
P
IN
V
IN(MIN)
1 DC
MAX
DC
MAX
Continuing the example:
I
RMS
=
44.4W
36V
1 52.6%
52.6%
= 1.17A
Keep input capacitor series resistance (ESR) and induc-
tance (ESL) small, as they affect electromagnetic interfer-
ence suppression. In some instances, high ESR can also
produce stability problems because flyback converters
exhibit a negative input resistance characteristic. Refer
to Application Note 19 for more information.
The output capacitor is sized to handle the ripple cur-
rent and to ensure acceptable output voltage ripple.
The output capacitor should have
an RMS current
rating greater than:
I
RMS
= I
OUT
DC
MAX
1 DC
MAX
Continuing the example:
I
RMS
= 8A
52.6%
1 52.6%
= 8.43A
This is calculated for each output in a multiple winding
application.
ESR and ESL along with bulk capacitance directly affect
the output voltage ripple. The waveforms for a typical
flyback converter are illustrated in Figure 7.
The maximum acceptable ripple voltage (expressed as a
percentage of the output voltage) is used to establish a
starting point for the capacitor values. For the purpose
of simplicity we will choose 2%
for the maximum output
ripple, divided equally between the ESR step and the
charging/discharging V. This percentage ripple changes,
depending on the requirements of the application. You can
modify the equations below.
For a 1% contribution to the total ripple voltage, the ESR
of the output capacitor is determined by:
ESR
COUT
1%
V
OUT
1– DC
MAX
( )
I
OUT
OUTPUT VOLTAGE
RIPPLE WAVEFORM
SECONDARY
CURRENT
PRIMARY
CURRENT
I
PRI
V
COUT
3825 F07
RINGING
DUE TO ESL
I
PRI
N
V
ESR
Figure 7. Typical Flyback Converter Waveforms

LT3825EFE#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Synchronous Flyback Converter w/ no Optoisolater for Isolated Power Supplies
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