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IRPLCFL5E
International Rectifier 233 Kansas Street, El Segundo, CA 90245
USA
!
CFL Ballast for 26W/Spiral Lamp, 220VAC Input
By Cecilia Contenti
TOPICS COVERED
Overview Functional Description
Features Fault Conditions
Electrical Characteristics IRPLCFL5E Layout
IR2520D Ballast Control IC Design Procedure to adapt the
Circuit Description design to different lamp types
1. Overview
The IRPLCFL5E reference design is an electronic ballast for driving 26W compact fluorescent
lamps from 220VAC. The circuit provides all of the necessary functions for preheat, ignition and on-
state operation of the lamp and also includes the EMI filter and the rectification stage. The circuit is
built around the IR2520D Ballast Control IC. The IR2520D provides adjustable preheat time, adjust-
able run frequency to set the lamp power, high starting frequency for soft start and to avoid lamp
flash, fault protection for open filament condition and failure to strike, low AC line protection and
auto-restart after line brownout conditions. The IR2520D is a low-cost solution specific for CFL
applications. The IR2520D has only 8 pins and allows the component count for the complete ballast
to be reduced down to 19 components.
2. Features
Programmable run frequency
Programmable preheat time
Open filaments and no-lamp protection
Failure to Strike and deactivated-lamp protection
Low AC line protection
IRPLCFL5E
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3. Electrical Characteristics
Input Power: 24W @ 220VAC
Input Current: 168mArms @ 220VAC
Starting Frequency: 100KHz
Run Frequency: 40KHz
Ballast turn-on voltage: 120VAC
Ballast turn-off voltage: 70VAC
4. IR2520D Ballast Control IC
The IR2520D is intended for driving CFL and TL lamps in CFL or small size ballasts applications.
The IR2520D integrates all of the necessary functions for preheat, ignition and on-state operation of
the lamp, plus, lamp fault protection and low AC-line protection, together with a complete high- and
low-side 600V half-bridge driver, the IR2520D has only 8 pins and fits into a standard SO8 or DIP8
package. The IR2520D has been designed to overcome the disadvantage of discrete self-oscillat-
ing solutions while maintaining low cost.
In the CFL market, the self-oscillating bipolar transistor solution remains very popular. This ap-
proach is very simple in nature but has many disadvantages including: DIAC or additional circuit
required for starting, additional free-wheeling diodes required, operating frequencies determined
by bipolar transistor storage time and toroid saturation (not easy to design, very dependent on
tolerances in production and difficult to set the frequencies precisely), unreliable “always hot” PTC
thermistor used for preheat that often fails in the field, no protection against lamp non-strike or open
filaments conditions, no smooth frequency ramping during ignition, capacitive mode operations,
high crest factor in the lamp current. These drawbacks can result in high susceptibility to components
and load tolerances, short lamp life and/or catastrophic failure of ballast output stage components.
The heart of the IR2520D is a voltage controlled oscillator (VCO) with externally programmable mini-
mum frequency and 0-5VDC analog voltage input. The IC includes adaptive zero-voltage switching
Input
(VAC)
Pin
(W)
Iinrms
(mA)
Vbusav
(V)
Freq.
(KHz)
PF THD
(%)
200
21 160 280 40.3 0.63 115
210
22 160 290 40.3 0.625 117
220
24 168 300 40.3 0.62 118
230
24.2 168 310 40.3 0.62 118
240
24.5 168 320 40.3 0.61 118
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(ZVS) and non-ZVS protection, as well as an integrated bootstrap diode. The IC protects against
non-ZVS by automatically setting the frequency to ensure ZVS. The IC will eventually shut-down if
the non-ZVS condition cannot be achieved.
One of the biggest advantages of the IR2520D is that it incorporates an internal current crest factor
driven shutdown function and it eliminates the need for a high-precision current sensing resistor
that is typically used to detect over current. The IC uses the VS pin and the RDSon of the low-side
half-bridge MOSFET for over-current protection and to detect non-ZVS conditions. An internal 600V
FET connects the VS pin to the VS sensing circuitry and allows for the VS pin to be accurately
measured during the time when pin LO is high, while withstanding the high DC bus voltage during
the other portion of the switching cycle when the high-side FET is turned on and VS is at the DC bus
potential. Please refer to the IR2520D data sheet for further information on the IR2520D including
electrical parameters, state diagram and complete functional description. As a result of the IR2520D
features, the IRPLCFL5E circuit using the IR2520D is a complete CFL solution that offers better
reliability and longer lamp life than self oscillating solutions while reducing component count and
ballast size.
5. Circuit Description
The schematic for IRPLCFL5E is shown in figure 5.1. The BOM with the components values is
shown in table 5.2.
The ballast incorporates a fuse, EMI filter, input rectifier, bus capacitor, half-bridge, control and
output stage. The output stage is the classical resonant circuit consisting of an inductor, LRES, and
a capacitor, CRES. The circuit is built around the IR2520D Ballast Control IC. The IR2520D pro-
vides adjustable preheat time, adjustable run frequency to set the lamp power, high starting fre-
quency (about 2.5 times fmin) to avoid lamp flash, capacitive mode protection for open filament
condition and current crest factor protection for failure to strike or no lamp conditions.
The AC line input voltage is rectified to provide a bus voltage of approximately 300 volts. The start
up resistors, Rsupply1 and Rsupply2, are sized such that they can supply the micro-power current
during under-voltage lockout (UVLO). When VCC exceeds the UVLO+ threshold, the IR2520D
begins to oscillate and the charge pump circuit (CSNUB, DCP1 and DCP2) supplies the current to
VCC that causes the internal 15.6V zener clamp to regulate.
The IR2520D Ballast Control IC controls the frequency of the half-bridge as well as the ballast
states and protection modes such as lamp preheat, lamp ignition, running mode, low AC line
protection and lamp/ballast fault protection.

IRPLCFL5E

Mfr. #:
Manufacturer:
Infineon Technologies
Description:
KIT DESIGN CFL BALLAST 220VAC
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
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