ISL9211AIRU68XZ-T

ISL9211A
7
FN6702.3
November 5, 2014
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FIGURE 8. POWER-UP WAVEFORMS WHEN OUTPUT IS SHORT-
CIRCUITED
FIGURE 9. ZOOMED-IN VIEW OF FIGURE 8
FIGURE 10. V
POR
vs TEMPERATURE FIGURE 11. INPUT OVERVOLTAGE PROTECTION vs TEMPERATURE
FIGURE 12. OVERCURRENT PROTECTION vs TEMPERATURE AT
VARIOUS INPUT VOLTAGES
FIGURE 13. I
LIM
PIN VOLTAGE vs TEMPERATURE
Typical Operating Performance The test conditions for the Typical Operating Performance are: V
IN
= 5V, T
A
= +25°C,
R
ILIM
= 24.9k, R
VB
= 200k, Unless Otherwise Noted. (Continued)
TIME - 40µs/DIV
VIN(5V/div)
Load current (2A/div)
Fault
(
2V/div
)
V
IN
(5V/DIV)
LOAD CURRENT (2A/DIV)
FAULT (2V/DIV)
VIN(5V/div)
Load current
(
2A/div
)
Fault(2V/div
TIME - 1ms/DIV
VIN (5V/DIV)
LOAD CURRENT (2A/DIV)
FAULT (2V/DIV)
2.20
2.24
2.28
2.32
2.36
2.40
2.44
2.48
2.52
-50-30-101030507090
TEMPERATURE (°C)
V
POR
(V)
RISING THRESHOLD
FALLING THRESHOLD
5.60
5.65
5.70
5.75
5.80
5.85
-50-30-101030507090
TEMPERATURE (°C)
V
OVP
(V)
RISING THRESHOLD
FALLING THRESHOLD
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
-50-30-101030507090110130
OVERCURRENT PROTECTION (A)
TEMPERATURE (°C)
5.0V
3.0V
4.3V
0.972
0.974
0.976
0.978
0.980
0.982
0.984
0.986
0.988
-50-30-101030507090110130
I
LIM
PIN VOLTAGE (V)
TEMPERATURE (°C)
ISL9211A
8
FN6702.3
November 5, 2014
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Theory of Operation
The ISL9211A is an integrated circuit (IC) optimized to provide a
redundant safety protection to a Li-ion battery from charging
system failures. The IC monitors the input voltage, the battery
voltage, and the charge current. When any of the above three
parameters exceeds its limit, the IC turns off an internal
N-channel MOSFET to remove the power from the charging
system. In addition to the above protected parameters, the IC
also monitors its own internal temperature and turns off the
N-channel MOSFET when the temperature exceeds +150°C.
Together with the battery charger IC and the protection module in
a battery pack, the charging system has triple-level protection
from overcharging the Li-ion battery and is two-fault tolerant. The
ISL9211A protects up to 26V input voltage.
Power-Up
The ISL9211A has a power-on reset (POR) threshold of 2.47V
(max). Before the input voltage reaches the POR threshold, the
internal power NFET is off. Approximately 10ms after the input
voltage exceeds the POR threshold, the IC resets itself and
begins the soft-start. The 10ms delay allows any transients at the
input during a hot insertion of the power supply to settle down
before the IC starts to operate. The soft-start slowly turns on the
power NFET to reduce the inrush current as well as the input
voltage drop during the transition. The power-up sequence is
illustrated in Figure 2.
Input Overvoltage Protection (OVP)
The input voltage is monitored by the comparator CP1 in the
“Block Diagram” on page 2. CP1 has an accurate reference of
1.2V from the bandgap reference. The OVP threshold is set by the
resistive divider consisting of R
1
and R
2
. When the input voltage
exceeds the threshold, the CP1 outputs a logic signal to turn off
the power NFET within 1µs (see Figure 3) to prevent the high
input voltage from damaging the electronics in the handheld
system. The hysteresis for the input OVP threshold is given in the
“Electrical Specifications” table on page 4. When the input
overvoltage condition is removed, the ISL9211A re-enables the
output by running through the soft-start, as shown in Figure 5.
Because of the 10ms second delay before the soft-start, the
output is never enabled if the input rises above the OVP threshold
quickly, as shown in Figure 6.
Battery Overvoltage Protection
The battery voltage OVP is realized with the VB pin. The
comparator CP3, as shown in the “Block Diagram” on page 2,
monitors the VB pin and issues an overvoltage signal when the
battery voltage exceeds the 4.34V battery OVP threshold. The
threshold has 30mV built-in hysteresis. The comparator CP3 has
a built-in 180µs blanking time to prevent any transient voltage
from triggering the OVP. If the OVP situation still exists after the
blanking time, the power NFET is turned off. The control logic
contains a 4-bit binary counter that if the battery overvoltage
event occurs 16 times, the power NFET is turned off permanently,
as shown in Figure 7. Recycling the input power will reset the
counter and restart the ISL9211A.
The resistor between the VB pin and the battery, R
VB
, as shown in
the “TYPICAL APPLICATION CIRCUIT” on page 1, is an important
component. This resistor provides a current limit in case the VB
pin is shorted to the input voltage under a failure mode. The VB
pin leakage current under normal operation is negligible to allow
a resistance of 200k to 1M be used.
Overcurrent Protection (OCP)
The current in the power NFET is limited to prevent charging the
battery with an excessive current. The current is sensed using the
voltage drop across the power FET after it is turned on. The
reference of the OCP is generated using a sensing FET Q
2
(Mirror
to Q
1
), as shown in the “Block Diagram” on page 2. The current in
the sensing FET is forced to match the value programmed by I
LIM
pin. The OCP threshold can be set with the resistor R
LIM
,
as
shown in Table 2.
FIGURE 14. ON-RESISTANCE vs TEMPERATURE AT DIFFERENT INPUT VOLTAGES
Typical Operating Performance The test conditions for the Typical Operating Performance are: V
IN
= 5V, T
A
= +25°C,
R
ILIM
= 24.9k, R
VB
= 200k, Unless Otherwise Noted. (Continued)
0
50
100
150
200
250
300
350
-50 -30 -10 10 30 50 70 90 110 130
TEMPERATURE (°C)
r
DS(ON)
(mΩ)
4.3V
5.0V
3.0V
ISL9211A
9
FN6702.3
November 5, 2014
Submit Document Feedback
The size of the power FET Q
1
is 31,250 times the size of the
sensing FET. Therefore, when the current in the power FET is
31,250 times the current in the sensing FET, the drain voltage of
the power FET falls below that of the sensing FET. The
comparator CP2 then outputs a signal to turn off the power FET,
where the 0.8V is the regulated reference voltage at the ILIM pin.
The OCP comparator CP2 has a built-in 180µs delay to prevent
false triggering by transient signals. The OCP function also has a
4-bit binary counter that accumulates during an OCP event.
When the total count reaches 16, the power NFET is turned off
permanently until the input power is recycled or the enable pin is
toggled. Figures 8 and 9 illustrate the waveforms during the
power-up when the output is shorted to ground.
Internal Over-Temperature Protection
The ISL9211A monitors its own internal temperature to prevent
thermal failures. When the internal temperature reaches
+150°C, the IC turns off the N-channel power MOSFET. The IC
does not resume operation until the internal temperature drops
below +110°C.
Fault Indication Output
The FAULT pin is an open-drain output that indicates a LOW
signal when any of the three fault events happens. This provides
a signal to the microprocessor to take further action to enhance
the safety of the charging system.
Applications Information
The ISL9211A is designed to meet the “Lithium-Safe” criteria
when operating together with a qualified Li-ion battery charger.
The “Lithium-Safe” criteria requires the charger output to fall
within the green region shown in Figure 15 under normal
operating conditions and NOT to fall in the red region when there
is a single fault in the charging system. Taking into account the
safety circuit in a Li-ion battery pack, the charging system is
allowed to have two faults without creating hazardous conditions
for the battery cell. The output of the Li-ion charger, such as the
ISL6292C, has a typical I-V curve shown with the blue lines under
normal operation, which is within the green region. The function
of the ISL9211A is to add a redundant protection layer such that,
under any single fault condition, the charging system output does
not exceed the I-V limits shown with the red lines. As a result, the
charging system adopting the ISL9211A and the ISL6292C chip
set can easily pass the “Lithium-Safe” criteria test procedures.
The ISL9211A is a simple device that requires only three external
components, in addition to the ISL6292 charger circuit, to meet
the “Lithium-Safe” criteria, as shown in the “TYPICAL
APPLICATION CIRCUIT” on page 1. The selection of the current
limit resistor R
ILIM
is given in “Overcurrent Protection (OCP)” on
page 8.
R
VB
Selection
The R
VB
prevents a large current from the VB pin to the battery
terminal, in case the ISL9211A fails. The recommended value
should be between 200k to 1M. With 200k resistance, the
worst case current flowing from the VB pin to the charger output
is shown in Equation 1, assuming the VB pin voltage is 24V under
a failure mode and the battery voltage is 4.2V.
Such a small current can be easily absorbed by the bias current
of other components in the handheld system. Increasing the R
VB
value reduces the worst case current, but at the same time
increases the error for the 4.34V battery OVP threshold.
The error of the battery OVP threshold is the original accuracy at
the VB pin given in the “Electrical Specifications” table on page 4
plus the voltage built across the R
VB
by the VB pin leakage
current. The VB pin leakage current is less than 20nA, as given in
the “Electrical Specifications” table on page 4. With the 200k
resistor, the worst-case additional error is 4mV and with a 1M
resistor, the worst-case additional error is 20mV.
Capacitor Selection
The input capacitor (C
1
in the “TYPICAL APPLICATION CIRCUIT”
on page 1) is for decoupling. Higher value reduces the voltage
drop or the over-shoot during transients.
Two scenarios can cause the input voltage over-shoot. The first
one is when the AC adapter is inserted live (hot insertion) and the
second one is when the current in the power NFET of the
ISL9211A has a step-down change. Figure 16 shows an
equivalent circuit for the ISL9211A input. The cable between the
AC/DC converter output and the handheld system input has a
parasitic inductor. The parasitic resistor is the lumped sum of
TABLE 2. R
LIM
VALUE vs OCP THRESHOLD
R
LIM
(k)
OCP
(mA)
R
LIM
(k)
OCP
(mA)
82.5 300 21 1200
61.9 400 19.1 1300
49.9 500 16.5 1400
41.2 600 15.4 1500
35.7 700 14 1600
31.6 800 12.4 1700
28 900 11.3 1800
24.9 1000 10.5 1900
22.6 1100 9.53 2000
24V 4.2V200k 99A=
(EQ. 1)
FIGURE 15. LITHIUM-SAFE OPERATING REGIONS
50
1000
BATTERY VOLTAGE (V)
CHARGE CURRENT (mA)
134
ISL9211A
LIMITS
ISL6292C
LIMITS
62

ISL9211AIRU68XZ-T

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Battery Management INPUT PWR &ATRY PR OVP=5 8V OCP=0 75A
Lifecycle:
New from this manufacturer.
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