MAX8545/MAX8546/MAX8548
Low-Cost, Wide Input Range, Step-Down
Controllers with Foldback Current Limit
______________________________________________________________________________________ 13
has a gain drop of 40dB per decade, and a phase shift
of 180°. The error amplifier must compensate for this
gain drop and phase shift to achieve a stable high-
bandwidth, closed-loop system.
The basic regulator loop consists of a power modulator
(Figure 3), an output feedback divider, and an error
amplifier. The power modulator has DC gain set by
V
IN
/V
RAMP
, with a double pole set by the inductor and
output capacitor, and a single zero set by the output
capacitor (C
OUT
) and its equivalent series resistance
(ESR). Below are equations that define the power mod-
ulator:
The DC gain of the power modulator is:
where V
RAMP
= 1V.
The pole frequency due to the inductor and output
capacitor is:
The zero frequency due to the output capacitor’s ESR is:
The output capacitor is usually comprised of several
same capacitors connected in parallel. With n capaci-
tors in parallel, the output capacitance is:
C
OUT
= n x C
EACH
The total ESR is:
The ESR zero (f
ZESR
) for a parallel combination of
capacitors is the same as for an individual capacitor.
The feedback divider has a gain of G
FB
= V
FB
/V
OUT
,
where V
FB
is 0.8V.
The transconductance error amplifier has DC gain
G
EA(dc)
of 72dB. A dominant pole (f
DPEA
) is set by the
compensation capacitor (C
C
), the amplifier output
resistance (R
O
) equals 37MΩ, and the compensation
resistor (R
C
):
The compensation resistor and the compensation
capacitor set a zero:
The total closed-loop gain must equal unity at the
crossover frequency. The crossover frequency should
be higher than f
ZESR
, so that the -1 slope is used to
cross over at unity gain. Also, the crossover frequency
should be less than or equal to 1/5 the switching fre-
quency (f
SW
) of the controller:
The loop-gain equation at the crossover frequency is:
V
FB
/V
OUT
x G
EA(f
C
)
x G
MOD(f
C
)
= 1
where G
EA(f
C
)
= g
mEA
× R
C
, and G
MOD(f
C
)
=
G
MOD(DC)
× (f
PMOD
)
2
/ (f
ZESR
× f
C
).
The compensation resistor, R
C
, is calculated from:
R
C
= V
OUT
/ g
mEA
x V
FB
x G
MOD(f
C
)
where g
mEA
= 108µS.
Due to the underdamped (Q > 1) nature of the output
LC double pole, the error-amplifier compensation zero
should be approximately 0.2 f
PMOD
to provide good
phase boost. C
C
is calculated from:
A small capacitor, C
F
, can also be added from COMP to
GND to provide high-frequency decoupling. C
F
adds
another high-frequency pole, f
PHF
, to the error-amplifier
response. This pole should be greater than 100 times the
error-amplifier zero frequency to have negligible impact
on the phase margin. This pole should also be less than
1/2 the switching frequency for effective decoupling:
100 f
ZEA
< f
PHF
< 0.5 f
sw
Select a value for f
PHF
in the range given above, then
solve for C
F
using the following equation:
PCB Layout Guidelines
Careful PCB layout is critical to achieve low switching
losses and stable operation. If possible, mount all the
power components on the top side of the board with their
C
Rf
F
C PHF
=
××
1
2π
C
Rf
C
C PMOD
=
××
5
2π
ff
f
ZESR C
SW
<
5
f
CR
ZEA
CC
=
××
1
2π
f
CRR
DPEA
COC
=
×× +
()
1
2π
ESR
ESR
n
EACH
=
f
ESR C
ZESR
OUT
=
××
1
2π
f
LC
PMOD
OUT
=
1
2π
G
V
V
MOD DC
IN
RAMP
()
=
MAX8545/MAX8546/MAX8548
Low-Cost, Wide Input Range, Step-Down
Controllers with Foldback Current Limit
14 ______________________________________________________________________________________
ground terminals flush against one another. Follow these
guidelines for good PCB layout:
1) Keep the high-current paths short, especially at the
ground terminals. This practice is essential for sta-
ble, jitter-free operation.
2) Connect the power and analog grounds close to
the IC pin 7.
3) Keep the power traces and load connections short.
This practice is essential for high efficiency. Using
thick copper PCBs (2oz vs. 1oz) can enhance full-
load efficiency by 1% or more. Correctly routing
PCB traces is a difficult task that must be
approached in terms of fractions of centimeters,
where a few milohms of excess trace resistance
cause a measurable efficiency penalty.
4) LX and GND connections to the low-side MOSFET
for current sensing must be made using Kelvin
sense connections to guarantee the current-limit
accuracy. With 8-pin MOSFETs, this is best done
by routing power to the MOSFETs from outside
using the top copper layer, while connecting LX
and GND inside (underneath) the 8-pin package.
5) When tradeoffs in trace lengths must be made, it is
preferable to allow the inductor charging current
path to be longer than the discharge path. For
example, it is better to allow some extra distance
between the inductor and the low-side MOSFET or
between the inductor and the output filter capacitor.
6) Ensure that the connection between the inductor
and C3 is short and direct.
7) Route switching nodes (BST, LX, DH, and DL) away
from sensitive analog areas (COMP and FB).
Ensure the C1 ceramic bypass capacitor is immediately
adjacent to the pins and as close to the device as possi-
ble. Furthermore, the V
IN
and GND pins of MAX8545/
MAX8546/MAX8548 must terminate at the two ends of
C1 before connecting to the power switches and C2.
MAX8545
MAX8546
MAX8548
N
N
RAMP
GENERATOR
PWM
COMP/EN
R2
C10
C
OUT
V
OUT
R3
R4
L
V
IN
0.8V
ERROR
AMPLIFIER
DH
LX
DL
FB
Figure 3. Compensation Scheme
MAX8545/MAX8546/MAX8548
Low-Cost, Wide Input Range, Step-Down
Controllers with Foldback Current Limit
______________________________________________________________________________________ 15
COMPONENT
QTY
DESCRIPTION
C1, C4
2
1µF, 10V X7R ceramic capacitors
Taiyo Yuden LMK212BJ105MG
C2
0
Not installed
C3
1
1200µF, 10V, 44mΩ, 1.25A aluminum
electrolytic capacitor
SANYO 10MV1200AX
(10 x 16 case size)
C5, C8, C9
3
0.1µF, 10V X7R ceramic capacitors
Kemet C0603C104M8RAC
C6, C7
2
1000µF, 6.3V , 69m Ω, 0.8A al um i num
el ectr ol yti c cap aci tor s
S AN Y O 6.3M V 1000AX ( 8 x 20 case si ze)
C10
1
1.5nF, 10V X7R ceramic capacitor
Kemet C0603C152M8RAC
C11
0
Not installed
D1, D2
2
30V, 100mA Schottky diodes
Central Semiconductor CMPSH-3
L1
1
4.7µH, 5.7A, 18mΩ inductor
Sumida CDRH124-4R7
Q1
1
20V/30V, 35mΩ dual n-channel,
8-pin SO
V i shay S i 4966D Y ( f o r 2.7 V t o 3.6 V
IN
)
Fair chil d FD S 6912A ( f or 4 .5 V t o 5 .5 V
IN
)
R1
1
10Ω ±5% resistor
R2
1
150kΩ ±5% resistor
R3
1
5.11kΩ ±1% resistor
R4
1
4.02kΩ ±1% resistor
COMPONENT QTY DESCRIPTION
C1, C4 2
1µF, 10V X7R ceramic capacitors
Taiyo Yuden LMK212BJ105MG
C2, C3 2
1200µF, 10V, 44mΩ, 1.25A aluminum
electrolytic capacitors
S ANY O 10MV1200AX
(10 x 16 case size)
C5, C8, C9 3
0.1µF, 10V X7R ceramic capacitors
Kemet C0603C104M8RAC
C6, C7 2
150F, 6.3V, 44m Ω, 1.25A al um i num
el ectr ol ytic cap acitor s
S ANY O 6.3M V1500AX (10 x 20 case si ze)
C10 1
1.5nF, 10V X7R ceramic capacitor
Kemet C0603C152M8RAC
C11 0 Not installed
D1, D2 2
30V, 100mA Schottky diodes
Central Semiconductor CMPSH-3
L1 1
2.1µH, 8A, 11.6mΩ inductor
Sumida CEP122-2R1
Q1 1
20V, 18m Ω d ual n- channel, 8-p i n S O
Fair chil d FD S 6898A ( f or 2 .7 V t o 3 .6 V
IN
)
Fair chil d FD S 6890A ( f or 4 .5 V t o 5 .5 V
IN
)
R1 1 10Ω ±5% resistor
R2 1 110kΩ ±5% resistor
R3 1 5.11kΩ ±1% resistor
R4 1 4.02kΩ ±1% resistor
Table 1a. Component Selection for
Standard Applications for V
IN
= 2.7V to
5.5V, V
OUT
= 1.8V / 3A (Figure 1)
(MAX8546 Only)
Table 1b. Component Selection for
Standard Applications for V
IN
= 2.7V to
5.5V, V
OUT
= 1.8V / 6A (Figure 1)
(MAX8546 Only)

MAX8546EUB+T

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Wide Input Range Step-Down Controller
Lifecycle:
New from this manufacturer.
Delivery:
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