16
the sense resistor to help distribute the current between
the layers of the PC board. The PC board should use 2 or
4 oz. copper for the layers, resulting in a current carrying
capacity in excess of 20 A. Making the current carrying
traces on the PC board fairly large can also improve the
sense resistor’s power dissipation capability by acting as a
heat sink. Liberal use of vias where the load current enters
and exits the PC board is also recommended.
Note: Please refer to Avago Technologies Application Note 1078 for
additional information on using Isolation Ampliers.
Sense Resistor Connections
The recommended method for connecting the HCPL-
7800(A) to the current sensing resistor is shown in Figure
18. V
IN+
(pin 2 of the HPCL-7800(A)) is connected to the
positive terminal of the sense resistor, while V
IN-
(pin
3) is shorted to GND1 (pin 4), with the power-supply
return path functioning as the sense line to the negative
terminal of the current sense resistor. This allows a single
pair of wires or PC board traces to connect the HCPL-
7800(A) circuit to the sense resistor. By referencing the
input circuit to the negative side of the sense resistor,
any load current induced noise transients on the resistor
are seen as a common-mode signal and will not interfere
with the current-sense signal. This is important because
the large load currents owing through the motor drive,
along with the parasitic inductances inherent in the
wiring of the circuit, can generate both noise spikes and
osets that are relatively large compared to the small
voltages that are being measured across the current
sensing resistor.
If the same power supply is used both for the gate
drive circuit and for the current sensing circuit, it is very
important that the connection from GND1 of the HCPL-
7800(A) to the sense resistor be the only return path for
supply current to the gate drive power supply in order
to eliminate potential ground loop problems. The only
direct connection between the HCPL-7800(A) circuit
and the gate drive circuit should be the positive power
supply line.
Output Side
The op-amp used in the external post-amplier circuit
should be of suciently high precision so that it does not
contribute a signicant amount of oset or oset drift
relative to the contribution from the isolation amplier.
Generally, op-amps with bipolar input stages exhibit
better oset performance than op-amps with JFET or
MOSFET input stages.
In addition, the op-amp should also have enough
bandwidth and slew rate so that it does not adversely
aect the response speed of the overall circuit. The post-
amplier circuit includes a pair of capacitors (C5 and C6)
that form a single-pole low-pass lter; these capacitors
allow the bandwidth of the post-amp to be adjusted
independently of the gain and are useful for reducing
the output noise from the isola-tion amplier. Many
dierent op-amps could be used in the circuit, including:
MC34082A (Motorola), TLO32A, TLO52A, and TLC277
(Texas Instruments), LF412A (National Semiconductor).
The gain-setting resistors in the post-amp should have a
tolerance of 1% or better to ensure adequate CMRR and
adequate gain toler-ance for the overall circuit. Resistor
networks can be used that have much better ratio toler-
ances than can be achieved using discrete resistors. A
resistor network also reduces the total number of compo-
nents for the circuit as well as the required board space.
17
1. THE BASICS
1.1: Why should I use the HCPL-7800(A) for sensing cur-
rent when Hall-eect sensors are available which don’t
need an isolated supply voltage?
Available in an auto-insertable, 8-pin DIP package, the
HCPL-7800(A) is smaller than and has better linearity,
oset vs. temperature and Common Mode Rejection
(CMR) performance than most Hall-eect sensors. Ad-
ditionally, often the required input-side power supply
can be derived from the same supply that powers the
gate-drive optocoupler.
2. SENSE RESISTOR AND INPUT FILTER
2.1: Where do I get 10 m resistors? I have never seen one
that low.
Although less common than values above 10 Ω, there
are quite a few manufacturers of resistors suitable for
measuring currents up to 50 A when combined with
the HCPL-7800(A). Example product information may be
found at Dale’s web site (http://www.vishay.com/vishay/
dale) and Isotek’s web site (http://www.isotekcorp.com).
2.2: Should I connect both inputs across the sense resistor
instead of grounding V
IN-
directly to pin 4?
This is not necessary, but it will work. If you do, be sure
to use an RC lter on both pin 2 (V
IN+
) and pin 3 (V
IN-
) to
limit the input voltage at both pads.
2.3: Do I really need an RC lter on the input? What is it
for? Are other values of R and C okay?
The input anti-aliasing lter (R=39 Ω, C=0.01 µF) shown
in the typical application circuit is recommended for
ltering fast switching voltage transients from the input
signal. (This helps to attenuate higher signal frequencies
which could otherwise alias with the input sampling rate
and cause higher input oset voltage.)
Some issues to keep in mind using dierent lter resistors
or capacitors are:
1. Filter resistor: Input bias current for pins 2 and 3: This
is on the order of 500 nA. If you are using a single
lter resistor in series with pin 2 but not pin 3 the IxR
drop across this resistor will add to the oset error of
the device. As long as this IR drop is small compared
to the input oset voltage there should not be a
problem. If larger-valued resistors are used in series,
it is better to put half of the resistance in series with
pin 2 and half the resistance in series with pin 3. In
this case, the oset voltage is due mainly to resistor
mismatch (typically less than 1% of the resistance
design value) multiplied by the input bias.
FREQUENTLY ASKED QUESTIONS ABOUT
THE HCPL-7800(A)
2. Filter resistor: The equivalent input resistance for
HCPL-7800(A) is around 500 kΩ. It is therefore best
to ensure that the lter resistance is not a signicant
percentage of this value; otherwise the oset voltage
will be increased through the resistor divider eect.
[As an example, if R
lt
= 5.5 kΩ, then V
OS
= (Vin * 1%)
= 2 mV for a maximum 200 mV input and V
OS
will
vary with respect to Vin.]
3. The input bandwidth is changed as a result of this
dierent R-C lter conguration. In fact this is one
of the main reasons for changing the input-lter R-C
time constant.
4. Filter capacitance: The input capacitance of the
HCPL-7800(A) is approximately 1.5 pF. For proper
operation the switching input-side sampling
capacitors must be charged from a relatively xed
(low impedance) voltage source. Therefore, if a lter
capacitor is used it is best for this capacitor to be a
few orders of magnitude greater than the C
INPUT
(A
value of at least 100 pF works well.)
2.4: How do I ensure that the HCPL-7800(A) is not de-
stroyed as a result of short circuit conditions which cause
voltage drops across the sense resistor that exceed the rat-
ings of the HCPL-7800(A)’s inputs?
Select the sense resistor so that it will have less than 5 V
drop when short circuits occur. The only other require-
ment is to shut down the drive before the sense resistor
is damaged or its solder joints melt. This ensures that the
input of the HCPL-7800(A) can not be damaged by sense
resistors going open-circuit.
3. ISOLATION AND INSULATION
3.1: How many volts will the HCPL-7800(A) withstand?
The momentary (1 minute) withstand voltage is 3750 V
rms per UL 1577 and CSA Component Acceptance Notice
#5.
4. ACCURACY
4.1: Can the signal to noise ratio be improved?
Yes. Some noise energy exists beyond the 100 kHz
bandwidth of the HCPL-7800(A). Additional filtering
using dierentlter R,C values in the post-amplier
application circuit can be used to improve the signal
to noise ratio. For example, by using values of R3 = R4
= 10 kΩ, C5 = C6 = 470 pF in the application circuit
the rms output noise will be cut roughly by a factor of
2. In applications needing only a few kHz bandwidth
even better noise performance can be obtained. The
noise spectral density is roughly 500 nV/š Hz below
20 kHz (input referred).
4.2: Does the gain change if the internal LED light output
degrades with time?
No. The LED is used only to transmit a digital pattern.
Avago Technologies has accounted for LED degradation
in the design of the product to ensure long life.
5. POWER SUPPLIES AND START-UP
5.1: What are the output voltages before the input side
power supply is turned on?
V
O+
is close to 1.29 V and V
O-
is close to 3.80 V. This is
equivalent to the output response at the condition that
LED is completely o.
5.2: How long does the HCPL-7800(A) take to begin work-
ing properly after power-up?
Within 1 ms after V
DD1
and V
DD2
powered the device
starts to work. But it takes longer time for output to settle
down completely. In case of the oset measurement
while both inputs are tied to ground there is initially V
OS
adjustment (about 60 ms). The output completely settles
down in 100 ms after device powering up.
6. MISCELLANEOUS
6.1: How does the HCPL-7800(A) measure negative signals
with only a +5 V supply?
The inputs have a series resistor for protection against
large negative inputs. Normal signals are no more than
200 mV in amplitude. Such signals do not forward bias
any junctions sufficiently to interfere with accurate
operation of the switched capacitor input circuit.
For product information and a complete list of distributors, please go to our web site: www.avagotech.com
Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies Limited in the United States and other countries.
Data subject to change. Copyright © 2005-2008 Avago Technologies Limited. All rights reserved. Obsoletes 5989-2161EN
AV02-0410EN - May 26, 2008

HCPL-7800

Mfr. #:
Manufacturer:
Broadcom / Avago
Description:
Optically Isolated Amplifiers 4.5 - 5.5 SV 8 dB
Lifecycle:
New from this manufacturer.
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