NCP1081
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13
As soon as the application is powered by the DC-DC
converter and completes initialization, the microprocessor
should check if the NCP1081 detected a two event hardware
classification by reading its digital input (pin IN1 in this
example). If pin IN1 is low, the application knows power is
supplied by a IEEE802.3at compliant PSE, and can deliver
power up to the level specified by the IEEE802.3at standard.
Otherwise the application will have to perform a Layer 2
classification with the PSE. There are several scenarios for
which the NCP1081 will not enable its nCLASS_AT pin:
The PSE skipped the classification phase.
The PSE performed a one event hardware classification
(it can be a IEEE802.3af or a 802.3at compliant PSE
with Layer 2 engine).
The PSE performed a two event hardware classification
but it did not properly control the input voltage in the
mark voltage window, (for example it crossed the reset
range).
Power Mode
When the classification handshake is completed, the
PSE and PD devices move into the operating mode.
Under Voltage Lock Out (UVLO)
The NCP1081 incorporates an under voltage lock out
(UVLO) circuit which monitors the input voltage and
determines when to apply power to the DCDC controller.
To use the default settings for UVLO (see Table 3), the pin
UVLO must be connected to VPORTN
1,2
. In this case the
signature resistor has to be placed directly between
VPORTP and VPORTN
1,2
, as shown in Figure 9.
Figure 9. Default UVLO Settings
UVLO
VPORTP
VPORTN1,2
NCP1081
VPORT
Rdet
To define the UVLO threshold externally, the UVLO pin
must be connected to the center of an external resistor
divider between VPORTP and VPORTN
1,2
as shown in
Figure 10. The series resistance value of the external
resistors must add to 25.5 kW and replaces the internal
signature resistor.
Figure 10. External UVLO Configuration
UVLO
VPORTN1,2
NCP1081
VPORT
R2
R1
VPORTP
For a Vuvlo_on desired turnon voltage threshold, R1 and
R2 can be calculated using the following equations:
R1 ) R2 + R
det
R2 +
1.2
V
ulvo_on
R
det
When using the external resistor divider, the NCP1081 has
an external reference voltage hysteresis of 15 percent typical.
Inrush and Operational Current Limitations
The inrush current limit and the operational current limit
are programmed individually by an external Rinrush and
Rilim1 resistors respectively connected between INRUSH
and VPORTN
1,2
, and between ILIM1 and VPORTN
1,2
as
shown in Figure 11.
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ILIM1 /
INRUSH
VDDA1
Vbg1
VDDA1
VPORTNx
Ilim_ref
NCP1081
Figure 11. Current Limitation Configuration (Inrush & Ilim1 Pins)
Ilim1
Vds_pgood
threshold
VPORTNx
Pass Switch
Inrush
I_pass_switch
NCP1081
RTN
VDS_PGOOD
0
1
VDDA1
VDDA1
1 V / 9.2 V
2 V
Current_limit_ON
&
detector
Figure 12. Inrush and Ilim1 Selection Mechanism
VDDA1
When VPORT reaches the UVLO_on level, the Cpd
capacitor is charged with the INRUSH current (in order to
limit the internal power dissipation of the passswitch).
Once the Cpd capacitor is fully charged, the current limit
switches from the inrush current to the current limit level
(ilim1) as shown in Figure 12. This transition occurs when
both following conditions are satisfied:
1. The VDS of the passswitch is below the
Vds_pgood low level (1 V typical).
2. The passswitch is no longer in current limit
mode, meaning the gate of the passswitch is
“high” (above 2 V typical).
The operational current limit will stay selected as long as
Vds_pgood is true (meaning that RTNVPORTN
1,2
is
below the high level of Vds_pgood). This mechanism allows
a current level transition without any current spike in the
passswitch because the operational current limit (ilim1) is
enabled once the passswitch is not limiting the current
anymore, meaning that the Cpd capacitor is fully charged.
Thermal Shutdown
The NCP1081 includes thermal protection which shuts
down the device in case of high power dissipation. Once the
thermal shutdown (TSD) threshold is exceeded, following
blocks are turned off:
DCDC controller
Passswitch
VDDH and VDDL regulators
CLASS regulator
When the TSD error disappears and if the input line
voltage is still above the UVLO level, the NCP1081
automatically restarts with the current limit set in the inrush
state, the DCDC controller is disabled and the Css
(softstart capacitor) discharged. The DCDC controller
becomes operational as soon as capacitor Cpd is fully
charged.
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DCDC Converter Controller
The NCP1081 implements a current mode DCDC converter controller which is illustrated in Figure 13.
VDDL
FB
CS
360 mV
Oscillator
COMP
SS
Gate
Driver
PWM comp
OSC
VDDL
VDDL
Blanking
time
Current Slope
Compensation
2
Softstart
R
S
Q
1.45 V
1.2 V
Current limit
comp
0
9 V LDO
3.3 V LDO
GATE
VDDH
ARTN
VPORTP
Set
CLK
Reset
CLK
Figure 13. DCDC Controller Block Diagram
5 kW
10 mA
11 kW
5 mA
Internal VDDH and VDDL Regulators and Gate Driver
An internal linear regulator steps down the VPORTP
voltage to a 9 V output on the VDDH pin. VDDH supplies
the internal gate driver circuit which drives the GATE pin
and the gate of the external power MOSFET. The NCP1081
gate driver supports an external MOSFET with high Vth and
high input gate capacitance. A second LDO regulator steps
down the VDDH voltage to a 3.3 V output on VDDL. VDDL
powers the analog circuitry of the DC-DC controller and
nCLASS_AT blocks. Moreover it can provide current to
light a LED connected on the nCLASS_AT pin.
In order to prevent uncontrolled operations, both regulators
include poweronreset (POR) detectors which prevent the
DCDC controller from operating when either VDDH or
VDDL is too low. In addition, an overvoltage lockout
(OVLO) on the VDDH supply disables the gate driver in case
of an openloop converter with a configuration using the bias
winding of the transformer (see Figure 4).
Both VDDH and VDDL regulators turn on as soon as
VPORT reaches the Vuvlo_on threshold.
Error Amplifier
In nonisolated converter topologies, the high gain
internal error amplifier of the NCP1081 and the internal
1.2 V reference voltage regulate the DCDC output voltage.
In this configuration, the feedback loop compensation
network should be inserted between the FB and COMP pins
as shown in Figures 3, 4 and 5.
In isolated topologies the error amplifier is not used
because it is already implemented externally with the shunt
regulator on the secondary side of the DCDC controller
(see Figure 2). Therefore the FB pin must be strapped to
ARTN and the output transistor of the optocoupler has to
be connected on the COMP pin where an internal 5 kW
pullup resistor is tied to the VDDL supply (see Figure 13).
SoftStart
The softstart function provided by the NCP1081 allows
the output voltage to ramp up in a controlled fashion,
eliminating output voltage overshoot. This function is
programmed by connecting a capacitor C
SS
between the SS
and ARTN pins.
While the DCDC controller is in POR, the capacitor C
SS
is fully discharged. After coming out of POR, an internal
current source of 5 mA typically starts charging the capacitor
C
SS
to initiate softstart. When the voltage on SS pin has
reached 0.45 V (typical), the gate driver is enabled and
DCDC operation starts with a duty cycle limit which
increases with the SS pin voltage. The softstart function is
finished when the SS pin voltage goes above 1.6 V for which
the duty cycle limit reaches its maximum value of 80
percent.
Softstart can be programmed by using the following
equation:
t
SS
(ms) + 0.23 C
SS
(nF)

NCP1081DEG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Switching Controllers POE-PD 40W DC-DC
Lifecycle:
New from this manufacturer.
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