TC647
DS21447D-page 10 2001-2012 Microchip Technology Inc.
5.1 Temperature Sensor Design
The temperature signal connected to V
IN
must output a
voltage in the range of 1.25V to 2.65V (typical) for 0%
to 100% of the temperature range of interest. The
circuit in Figure 5-2 illustrates a convenient way to
provide this signal.
FIGURE 5-2: Temperature Sensing
Circuit.
Figure 5-2 illustrates a simple temperature dependent
voltage divider circuit. RT
1
is a conventional 100 k @
25°C NTC thermistor, while R
1
and R
2
are standard
resistors. The supply voltage, V
DD
, is divided between
R
2
and the parallel combination of RT
1
and R
1
(for con-
venience, the parallel combination of RT
1
and R
1
will
be referred to as R
TEMP
). The resistance of the therm-
istor at various temperatures is obtained from the man-
ufacturer’s specifications. Thermistors are often
referred to in terms of their resistance at 25°C. Gener-
ally, the thermistor shown in Figure 5-2 is a non-linear
device with a negative temperature coefficient (also
called an NTC thermistor). In Figure 5-2, R
1
is used to
linearize the thermistor temperature response and R
2
is used to produce a positive temperature coefficient at
the V
IN
node. As an added benefit, this configuration
produces an output voltage delta of 1.4V, which is well
within the range of the V
C(SPAN)
specification of the
TC647. A 100 k NTC thermistor is selected for this
application in order to keep I
DIV
at a minimum.
For the voltage range at V
IN
to be equal to 1.25V to
2.65V, the temperature range of this configuration is
0°C to 50°C. If a different temperature range is required
from this circuit, R
1
should be chosen to equal the
resistance value of the thermistor at the center of this
new temperature range. It is suggested that a maxi-
mum temperature range of 50°C be used with this cir-
cuit due to thermistor linearity limitations. With this
change, R
2
is adjusted according to the following
equations:
EQUATION
These two equations facilitate solving for the two
unknown variables, R
1
and R
2
. More information about
Thermistors may be obtained from AN679, “Tempera-
ture Sensing Technologies”, and AN685, “Thermistors
in Single Supply Temperature Sensing Circuits”, which
can be downloaded from Microchip’s website at
www.microchip.com.
5.2 Minimum Fan Speed
A voltage divider on V
MIN
sets the minimum PWM duty
cycle and, thus, the minimum fan speed. As with the
V
IN
input, 1.25V to 2.65V corresponds to 0% to 100%
duty cycle. Assuming that fan speed is linearly related
to duty cycle, the minimum speed voltage is given by
the equation:
EQUATION
For example, if 2500 RPM equates to 100% fan speed,
and a minimum speed of 1000 RPM is desired, then
the V
MIN
voltage is:
EQUATION
The V
MIN
voltage may be set using a simple resistor
divider as shown in Figure 5-3. Per Section 1.0,
“Electrical Characteristics”, the leakage current at the
V
MIN
pin is no more than 1 µA. It would be very
conservative to design for a divider current, I
DIV
, of
100 µA. If V
DD
= 5.0V then;
EQUATION
R
2
= 23.2 kΩ
R
1
= 100 kΩ
RT
1
NTC
Thermistor
100 kΩ @ 25ºC
I
DIV
V
IN
V
DD
V
DD
x R
2
R
TEMP
(T
1
) + R
2
= V(T
1
)
R
TEMP
(T
2
) + R
2
= V(T
2
)
V
DD
x R
2
Where T
1
and T
2
are the chosen temperatures and
R
TEMP
is the parallel combination of the thermistor
and R
1
.
Minimum Speed
Full Speed
V
MIN
=
x (1.4V) + 1.25V
1000
2500
V
MIN
=
x (1.4V) + 1.25V = 1.81V
R
1
+ R
2
I
DIV
= 1e
–4
A = , therefore
5.0V
R
1
+ R
2
= = 50,000 = 50 k
1e
–4
A
5.0V
2001-2012 Microchip Technology Inc. DS21447D-page 11
TC647
FIGURE 5-3: V
MIN
Circuit.
We can further specify R
1
and R
2
by the condition that
the divider voltage is equal to our desired V
MIN
. This
yields the following equation:
EQUATION
Solving for the relationship between R
1
and R
2
results
in the following equation:
EQUATION
In this example, R
1
= (1.762) R
2
. Substituting this rela-
tionship back into the previous equation yields the
resistor values:
R
2
= 18.1 k
R
1
= 31.9 k
In this case, the standard values of 31.6 k and
18.2 k are very close to the calculated values and
would be more than adequate.
5.3 Operations at Low Duty Cycle
One boundary condition which may impact the selec-
tion of the minimum fan speed is the irregular activation
of the Diagnostic Timer due to the TC647 “missing” fan
commutation pulses at low speeds. This is a natural
consequence of low PWM duty cycles (typically 25% or
less). Recall that the SENSE function detects commu-
tation of the fan as disturbances in the current through
R
SENSE
. These can only occur when the fan is ener-
gized (i.e., V
OUT
is “on”). At very low duty cycles, the
V
OUT
output is “off” most of the time. The fan may be
rotating normally, but the commutation events are
occurring during the PWM’s off-time.
The phase relationship between the fan’s commutation
and the PWM edges tends to “walk around” as the
system operates. At certain points, the TC647 may fail
to capture a pulse within the 32-cycle missing pulse
detector window. When this happens, the 3-cycle
Diagnostic Timer will be activated, the V
OUT
output will
be active continuously for three cycles and, if the fan is
operating normally, a pulse will be detected. If all is
well, the system will return to normal operation. There
is no harm in this behavior, but it may be audible to the
user as the fan will accelerate briefly when the
Diagnostic Timer fires. For this reason, it is
recommended that V
MIN
be set no lower than 1.8V.
5.4 FanSense
Network
(R
SENSE
and C
SENSE
)
The FanSense network, comprised of R
SENSE
and
C
SENSE
, allows the TC647 to detect commutation of
the fan motor (FanSense™ technology). This network
can be thought of as a differentiator and threshold
detector. The function of R
SENSE
is to convert the fan
current into a voltage. C
SENSE
serves to AC-couple this
voltage signal and provide a ground referenced input to
the SENSE pin. Designing a proper SENSE network is
simply a matter of scaling R
SENSE
to provide the
necessary amount of gain (i.e., the current-to-voltage
conversion ratio). A 0.1 µF ceramic capacitor is recom-
mended for C
SENSE
. Smaller values require larger
sense resistors, and higher value capacitors are bulkier
and more expensive. Using a 0.1 µF results in
reasonable values for R
SENSE
. Figure 5-4 illustrates a
typical SENSE network. Figure 5-5 shows the
waveforms observed using a typical SENSE network.
FIGURE 5-4: SENSE Network.
R
2
R
1
GND
V
DD
V
MIN
I
DIV
I
IN
V
DD
x R
2
R
1
+ R
2
V
MIN
=
V
DD
- V
MIN
V
MIN
R
1
= R
2
x
Q
1
GND
V
DD
R
SENS
E
SENSE
R
BASE
C
SENSE
(0.1 µF Typ.)
V
OUT
FAN
TC647
DS21447D-page 12 2001-2012 Microchip Technology Inc.
FIGURE 5-5: SENSE Waveforms.
Table 5-1 lists the recommended values of R
SENSE
based on the nominal operating current of the fan. Note
that the current draw specified by the fan manufacturer
may be a worst-case rating for near-stall conditions and
not the fan’s nominal operating current. The values in
Table 5-1 refer to actual average operating current. If
the fan current falls between two of the values listed,
use the higher resistor value. The end result of employ-
ing Table 5-1 is that the signal developed across the
sense resistor is approximately 450 mV in amplitude.
TABLE 5-1: R
SENSE
VS. FAN CURRENT
5.5 Output Drive Transistor Selection
The TC647 is designed to drive an external transistor
or MOSFET for modulating power to the fan. This is
shown as Q
1
in Figures 3-1, 5-1, 5-4, 5-6, 5-7, 5-8
and 5-9. The V
OUT
pin has a minimum source current
of 5 mA and a minimum sink current of 1 mA. Bipolar
transistors or MOSFETs may be used as the power
switching element, as shown in Figure 5-7. When high
current gain is needed to drive larger fans, two transis-
tors may be used in a Darlington configuration. These
circuit topologies are shown in Figure 5-7: (a) shows a
single NPN transistor used as the switching element;
(b) illustrates the Darlington pair; and (c) shows an N-
channel MOSFET.
One major advantage of the TC647’s PWM control
scheme versus linear speed control is that the power
dissipation in the pass element is kept very low. Gener-
ally, low cost devices in very small packages, such as
TO-92 or SOT, can be used effectively. For fans with
nominal operating currents of no more than 200 mA, a
single transistor usually suffices. Above 200 mA, the
Darlington or MOSFET solution is recommended. For
the fan sensing function to work correctly, it is impera-
tive that the pass transistor be fully saturated when
“on”.
Table 5-2 gives examples of some commonly available
transistors and MOSFETs. This table should be used
as a guide only since there are many transistors and
MOSFETs which will work just as well as those listed.
The critical issues when choosing a device to use as
Q
1
are: (1) the breakdown voltage (V
(BR)CEO
or
V
DS
(MOSFET)) must be large enough to withstand the
highest voltage applied to the fan (Note: This will occur
when the fan is off); (2) 5 mA of base drive current must
be enough to saturate the transistor when conducting
the full fan current (transistor must have sufficient
gain); (3) the V
OUT
voltage must be high enough to suf-
ficiently drive the gate of the MOSFET to minimize the
R
DS(on)
of the device; (4) rated fan current draw must
be within the transistor's/MOSFET's current handling
capability; and (5) power dissipation must be kept
within the limits of the chosen device.
A base-current limiting resistor is required with bipolar
transistors. This is shown in Figure 5-6.
Nominal Fan Current (mA) R
SENSE
()
50 9.1
100 4.7
150 3.0
200 2.4
250 2.0
300 1.8
350 1.5
400 1.3
450 1.2
500 1.0
1
Ch1
100mV
Tek Run: 10.0kS/s Sample
Ch2 100mV
M5.00ms
Ch1
142mV
GND
[ T ]
T
Waveform @ Sense Resistor
90mV
50mV
GND
Waveform @ Sense Pin
2

TC647VUATR

Mfr. #:
Manufacturer:
Microchip Technology
Description:
Motor / Motion / Ignition Controllers & Drivers w/Fault Dtct
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