MAX1638
High-Speed Step-Down Controller with
Synchronous Rectification for CPU Power
_______________________________________________________________________________________ 7
Figure 1. Standard Application Circuit
_____Standard Application Circuits
The predesigned MAX1638 circuit shown in Figure 1
meets a wide range of applications with output currents
up to 19A and higher. Use Table 1 to select compo-
nents appropriate for the desired output current range,
and adapt the evaluation kit PC board layout as neces-
sary. This circuit represent a good set of trade-offs
between cost, size, and efficiency while staying within
the worst-case specification limits for stress-related
parameters, such as capacitor ripple current.
The MAX1638 circuit was designed for the specified
frequency. Do not change the switching frequency
without first recalculating component values—particu-
larly the inductance, output filter capacitance, and RC1
resistance values. Table 2 lists the voltage adjustment
DAC codes.
_______________Detailed Description
The MAX1638 is a BiCMOS power-supply controller
designed for use in switch-mode, step-down (buck)
topology DC-DC converters. Synchronous rectification
provides high efficiency. It is intended to provide the
high precision, low noise, excellent transient response,
and high efficiency required in today’s most demand-
ing applications.
N1
N2
D1
(OPTIONAL)
R3
(OPTIONAL)
R4
(OPTIONAL)
V
CC
V
DD
PWROK
BST
DH
LX
DL
PGND
CSH
FB
PDRV
NDRV
AGND
CC1
CC2
CC1
1000pF
CC2
0.056μF
REF
C4, 1.0μF
CERAMIC
RC1
1k
TO
AGND
R6
100k
C5
0.1μF
C6
10μF
R5
10Ω
TO V
DD
FREQ
LG
D0
D1
D2
D3
D4
C7
0.1μF
D2
CMPSH-3
C3
0.1μF
L1
R1
V
IN
= 5V
C1
C2
LOCAL
BYPASSING
MAX1638
P1
C8
1μF
R2
V
OUT
= 1.3V
TO 3.5V
N3
LOAD
CSL
MAX1638
High-Speed Step-Down Controller with
Synchronous Rectification for CPU Power
8 _______________________________________________________________________________________
+
-
+
-
REF
REF4REF3
REF2
REF
FB D0–D4 PWROK PDRV NDRV
CC2
CC1
REF1
5
10k
40k
WINDOW
CONTROL AND
DRIVE LOGIC
OSCILLATOR
SLOPE
COMPENSATION
AGND
V
CC
FREQ
REF4REF1
REF
REF3 REF2
CSL
CSH
LG
BST
DH
LX
V
DD
DL
RESET
Q
Q
SET
PGND
MAX1638
N
g
m
Figure 2. Simplified Block Diagram
MAX1638
High-Speed Step-Down Controller with
Synchronous Rectification for CPU Power
_______________________________________________________________________________________ 9
PWM Controller Block and Integrator
The heart of the current-mode PWM controller is a
multi-input open-loop comparator that sums three sig-
nals (Figure 2): the buffered feedback signal, the cur-
rent-sense signal, and the slope-compensation ramp.
This direct-summing configuration approaches ideal
cycle-by-cycle control over the output voltage. The out-
put voltage error signal is generated by an error ampli-
fier that compares the amplified feedback voltage to an
internal reference.
Each pulse from the oscillator sets the main PWM latch
that turns on the high-side switch for a period deter-
mined by the duty factor (approximately V
OUT
/ V
IN
).
The current-mode feedback system regulates the peak
inductor current as a function of the output voltage
error signal. Since average inductor current is nearly
the same as peak current (assuming the inductor value
is set relatively high to minimize ripple current), the cir-
cuit acts as a switch-mode transconductance amplifier.
It pushes the second output LC filter pole, normally
found in a duty-factor-controlled (voltage-mode) PWM,
to a higher frequency. To preserve inner-loop stability
and eliminate regenerative inductor current staircasing,
a slope-compensation ramp is summed into the main
PWM comparator. Under fault conditions where the
inductor current exceeds the maximum current-limit
threshold, the high-side latch resets, and the high-side
switch turns off.
Internal Reference
The internal 3.5V reference (REF) is accurate to ±1%
from 0°C to +85°C, making REF useful as a system ref-
erence. Bypass REF to AGND with a 0.1µF (min)
ceramic capacitor. A larger value (such as 2.2µF) is
recommended for high-current applications. Load reg-
ulation is 10mV for loads up to 100µA. Reference
undervoltage lockout is between 2.7V and 3V. Short-
circuit current is less than 4mA.
Table 1. Component List for Standard Applications
C2
(x4) Sanyo OS-CON 4SP220M
(220μF)
Central Semiconductor CMPSH-3
Coiltronics UP4-R47
(0.47μH, 19A, SMD) or
Panasonic ETQP1F0R7H
(0.70µH, 19A, 1.6mΩ, SMD)
Int’l Rectifier IRF7307 (0.09Ω/0.05Ω)
(x2) Dale WSL-2512-R009-F (10mΩ)
(x3) Sanyo OS-CON 10SA220M
(220μF)
Int’l Rectifier IRF7307 (0.09Ω/0.05Ω)
(x6) Sanyo OS-CON 4SP220M
(220µF)
Central Semiconductor CMPSH-3
Panasonic ETQP2F1R0S
(0.70µH, 23A, 0.94mΩ, SMD)
LOAD REQUIREMENT
(x2) Dale WSR-20.007 ±1% (7mΩ)
(x4) Sanyo/OS-CON 10SA220M
(220µF)
D1
(optional)
Nihon NSQ03A02
Schottky
diode or Motorola MBRS340
Nihon NSQ03A02
Schottky
diode or Motorola MBRS340
Fairchild FDB7030L (10mΩ) or
Int’l Rectifier IRL3803S (9mΩ)
(x2) Fairchild FDB7030L (10mΩ) or
(x2) Int’l Rectifier IRL3803S (9mΩ)
N1
Fairchild FDB7030L (10mΩ) or
Int’l Rectifier IRL3803S (9mΩ)
D2
(x2) Fairchild FDB7030L (10mΩ) or
(x2) Int’l Rectifier IRL3803S (9mΩ)
N2
2.0V, 14A 2.0V, 19A
(x7) Sanyo OS-CON 4SP220M
(220µF)
Central Semiconductor CMPSH-3
Panasonic ETQP2F1R0S
(0.70µH, 23A, 0.94mΩ, SMD)
Int’l Rectifier IRF7105 (0.4Ω/0.16Ω)
(x2) Dale WSR-20.007 ±1% (7mΩ)
Dale WSL-2512-R120-J (120mΩ) R2 (optional)
L1
(x4) Sanyo/OS-CON 10SA220M
(220µF)
P1/N3
(optional)
Nihon NSQ03A02
Schottky
diode or Motorola MBRS340
(x2) Fairchild FDB7030L (10mΩ) or
(x2) Int’l Rectifier IRL3803S (9mΩ)
(x2) Fairchild FDB7030L (10mΩ) or
(x2) Int’l Rectifier IRL3803S (9mΩ)
1.3V, 19A
R1
COMPONENT
C1
Note: Parts used in evaluation board are shown in bold.

MAX1638EAG

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers High-Speed Step-Down Controller with Synchronous Rectification for CPU Power
Lifecycle:
New from this manufacturer.
Delivery:
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