108-151009
Rev B5
3.3. Test Requirements and Procedures Summary
Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
See Appendix A for additional test requirements
See Appendix B for Procedure Comparison Chart with ISO standards
The connectors shall be correctly
constructed, marked and shall
show good quality and
workmanship
EIA-364-18.
Visually inspected for use of materials, proper
construction, correct part number and insert
markings and over-all quality of workmanship. Poor
molding fabrication, loose materials, damaged or
improperly manufactured contacts, galling of metal
parts, nicks and burrs of metal parts, torn seals or
cracked plastic were considered adequate basis for
rejection.
MIL-STD-1344, Method 3003.1
Using a 500 VDC megohmmeter check each contact
to all other contacts and the shell electrically
connected together.
Dielectric Withstanding
Voltage
No evidence of breakdown or
flashover or current leakage in
excess of 2.0 milliampers.
MIL-STD-1344, Method 3001.1
Check each contact to all other contacts and the
shell electrically connected together for breakdown /
flashover when subjected to a 1500 VAC test
potential for a period of 1 minute.
Maximum voltage drop across a 6
inch wire/contact assembly shall
be 89mV max for 16AWG.
MIL-STD-1344, Method 3004.1
15A for 16AWG.
There shall be no visible change
or damage to the contact cavities.
MIL-STD-1344, Method 2002.1
Subject 10% of the cavities to 10 cycles of inserting
and removing its respective contact. Insert by hand,
remove using removal tool.
The contact shall remain in place
MIL-STD-1344, Method 2007.1
Subject each wired contact to an applied load of 25
lbf for a period of 15 seconds in a direction tending to
push the contact out of the rear of the connector.
No evidence of damage to the
contacts, contact plating,
connector housing or seals which
may be detrimental to reliable
connector performance.
MIL-STD-1344, Method 2016
The connector shall be mated and unmated for a
total of 100 complete cycles at room temperature.
No discontinuity in excess of 1.0
μs at 100 mA during the last hour
of each axis. Shall meet visual
requirements, show no physical
damage and meet requirements
of additional tests as needed.
MIL-STD-1344, Method 2005.1
Sine Sweep: 10 to 2000 Hz
Sweep Cycle: 20 minutes
Initial Displacement: .07 inch DA
Maximum Acceleration: 20g
Test Duration: 12 hours
Time Per Axis X, Y, Z: 4 hours
Test Current first 3 hours each axis:
16 AWG: 13A
Figure 2 Cont.
