MAX8537/MAX8538/MAX8539
Dual-Synchronous Buck Controllers for Point-of-
Load, Tracking, and DDR Memory Power Supplies
______________________________________________________________________________________ 13
MAX8538
DL2
COMP2
GND
POK2
EN1
GND
FB2
SS2
FB1
ILIM2
PGND
LX2
ILIM1
FREQ
AVL
V+
VL
DL1
LX1
DH1
BST1
BST2
DH2
EN2
N.C.
SS1
COMP1
POK1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
N3
26
27
28
C17
3.9nF
VL
VL
VL
C2
10µF
C3
1000µF
25V
C28
1000µF
25V
C29
1000µF
25V
C5
0.47µF
C6
0.47µF
C12, C36
330µF
C13
10µF
C14
1µF
C15
1µF
C19
1nF
C18
15pF
C20
10pF
C21
2.7nF
C22
680pF
C24
0.01µF
D1 D2
R19
100k
R20
100k
R5
100k
R6
100k
R7
68
R8
4.7
R9
20.0k
R10
21.5k
R11
21.5k
R12
4.3k
R13
6.2k
R15
31.6k
N1
N5
N7
L1
0.66µH
L2
0.66µH
C39
2.2nF
POK1
POK2
EN1
EN2
VIN (10.8V TO 13.2V)
VOUT2
2.5V/
10A
VOUT1
3.3V/12A
R16
10.0k
R14
33k
R21
1.5
R2
1.0k
C7
0.1µF
R3
1.21k
R22
1.5
C10
0.1
µF
C1
1000µF
25V
C26
1000µF
25V
C11
330µF
R23
10.0k
C4
10µF
U1
C30
330µF
C40
2.2nF
Q1
C23
0.01µF
R24
1
R25
1
Figure 4. MAX8538 Dual-Output Application (1MHz Switching)
MAX8537/MAX8538/MAX8539
Dual-Synchronous Buck Controllers for Point-of-
Load, Tracking, and DDR Memory Power Supplies
14 ______________________________________________________________________________________
Power-Good Signal (POK_)
The power-good signal (POK_) is an open-drain output.
The MOSFET turns on and POK_ is held low until FB_ is
±12% from its nominal threshold (0.8V for FB1 and
V
REFIN
for FB2). Then there is a 64 clock-cycle delay
before POK_ goes high impedance. For 400kHz switch-
ing frequency, this delay is 160µs. To obtain a logic
voltage output, connect a pullup resistor from POK_ to
VL. A 100k resistor works well for most applications. If
unused, leave POK_ grounded or unconnected.
Enable (EN_), Soft-Start, and Soft-Stop
Outputs of the MAX8537/MAX8538/MAX8539 can be
turned on with logic high and off with logic low inde-
pendently at EN1 and EN2. EN1 controls step-down 1,
and EN2 controls step-down 2 and VTTR (MAX8537/
MAX8539 only).
On the rising edge of EN_, the controller enters soft-
start. Soft-start gradually ramps up the reference volt-
age seen by the error amplifier to control the output’s
rate of rise and reduce the input surge current during
startup. The soft-start period is determined by a 5µA
pullup current, the external soft-start capacitor connect-
ed from SS_ to ground, and the reference voltage (0.8V
for FB1 and V
REFIN
for FB2, on the MAX8537/MAX8539;
0.8V for FB2 on the MAX8538). The output reaches reg-
ulation when soft-start is completed. On the falling edge
of EN_, the controller enters soft-stop, which reverses
the soft-start ramp. However, there is a delay due to 1V
overcharge on the soft-start capacitor. The delay time
can be calculated as t
DELAY
= C
SS
x 1V / 5µA. At the
end of soft-stop, DH is low and DL is high.
Current Limit
The MAX8537/MAX8538/MAX8539 DC-DC step-down
controllers sense the peak inductor current either
through the on-resistance of the high-side MOSFET for
lossless sensing, or with a series resistor for more
accurate sensing. In either case, when peak voltage
across the sensing circuit (which occurs at the peak of
the inductor current) exceeds the current-limit threshold
set by the ILIM pin, the controller turns off the high-side
MOSFET and turns on the low-side MOSFET. The
MAX8537/MAX8538/MAX8539 current-limit threshold
can be set by an external resistor that works in con-
junction with an internal 200µA current sink. See the
Design Procedure section for how to set the ILIM with
an external resistor.
As the output load current increases above the thresh-
old required to trip the peak current limit, the output
voltage sags because the truncated duty cycle is insuf-
ficient to support the load current. When FB_ is 30%
below its nominal threshold, output undervoltage pro-
tection is triggered and the controller enters hiccup
mode to limit the power dissipation in a fault condition.
See the Output Undervoltage Protection (UVP) section
for a description of hiccup operation.
Output Undervoltage Protection (UVP)
Output UVP begins when the controller is at its current
limit, FB_ is 30% below its nominal threshold, and soft-
start is complete. This condition causes the controller to
drive DH and DL low, and to discharge the soft-start
capacitor with a 5µA pulldown current until V
SS
reaches
50mV. Then the controller begins switching and enables
soft-start. If the overload condition still exists when soft-
start is complete, UVP triggers again. The result is hic-
cup mode, where the controller attempts to restart
periodically as long as the overload condition exists. In
hiccup mode, the soft-start capacitor voltage ramps
from the nominal FB_ threshold + 12% down to 50mV.
For the MAX8537/MAX8539, the tracking step-down
must also have V
REFIN
> 0.45V to trigger UVP. Then the
soft-start capacitor voltage ramps from V
REFIN
+ 12%
down to 50mV. Additionally, in the MAX8537/MAX8539 if
output 1 is shorted, output 2 latches off. Recycle the
input power or enable to restart output 2.
Output Overvoltage Protection (OVP)
The output voltages are continuously monitored for
overvoltage. If the output voltage is more than 17%
above the reference of the error amplifier, OVP is trig-
gered after a 10µs delay and the controller turns off.
The DL low-side gate driver is latched high until EN_ is
toggled or V+ power is cycled below 3.75V. This action
turns on the synchronous-rectifier MOSFET with 100%
duty cycle and, in turn, rapidly discharges the output
filter capacitor and forces the output to ground.
Note that DL latching high causes the output voltage to
go slightly negative due to energy stored in the output
LC at the instant OVP activates. If the load cannot toler-
ate being forced to a negative voltage, it can be desir-
able to place a power Schottky diode across the output
to act as a reverse-polarity clamp.
For step-down 2 of the MAX8537/MAX8539, the OVP
threshold is 560mV for V
REFIN
0.45V, and the OVP
threshold is V
REFIN
+ 17% for V
REFIN
> 0.45V.
Thermal-Overload Protection
Thermal-overload protection limits total power dissipa-
tion in the MAX8537/MAX8538/MAX8539. When the
junction temperature exceeds T
J
= +160°C, a thermal
sensor shuts down the device, forcing DH and DL low
and allowing the IC to cool. The thermal sensor turns
the part on again after the junction temperature cools
MAX8537/MAX8538/MAX8539
Dual-Synchronous Buck Controllers for Point-of-
Load, Tracking, and DDR Memory Power Supplies
______________________________________________________________________________________ 15
by 10°C, resulting in a pulsed output during continuous
thermal-overload conditions.
During a thermal event, the switching converters are
turned off, POK1 and POK2 are pulled low, and the
soft-starts are reset.
Design Procedure
Output Voltage Setting
The output voltage can be set by a resistive divider net-
work. Select R2, the resistor from FB to GND, between
5k and 15k. Then calculate R1 by:
R1 = R2 x [(V
OUT
/ 0.8) -1]
Inductor Selection
There are several parameters that must be examined
when determining which inductor to use: input voltage,
output voltage, load current, switching frequency, and
LIR. LIR is the ratio of inductor current ripple to DC load
current. A higher LIR value allows for a smaller induc-
tor, but results in higher losses and higher output rip-
ple. A good compromise between size and efficiency is
a 30% LIR. Once all the parameters are chosen, the
inductor value is determined as follows:
where f
S
is the switching frequency. Choose a standard
value close to the calculated value. The exact inductor
value is not critical and can be adjusted in order to
make trade-offs among size, cost, and efficiency.
Lower inductor values minimize size and cost, but also
increase the output ripple and reduce the efficiency
due to higher peak currents. On the other hand, higher
inductor values increase efficiency, but eventually
resistive losses due to extra turns of wire exceed the
benefit gained from lower AC current levels. Find a low-
loss inductor with the lowest possible DC resistance
that fits the allotted dimensions. Ferrite cores are often
the best choice, although powdered iron is inexpensive
and can work well up to 300kHz. The chosen inductor’s
saturation current rating must exceed the peak inductor
current determined as:
Input Capacitor
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
ripple on the input caused by the circuit’s switching.
The input capacitor must meet the ripple current
requirement (I
RMS
) imposed by the switching currents
defined by the following equation:
Combinations of large electrolytic and small ceramic
capacitors in parallel are recommended. Almost all of
the RMS current is supplied from the large electrolytic
capacitor, while the smaller ceramic capacitor supplies
the fast rise and fall switching edges. Choose the elec-
trolytic capacitor that exhibits less than 10°C tempera-
ture rise at the maximum operating RMS current for
optimum long-term reliability.
Output Capacitor
The key selection parameters for the output capacitor
are the actual capacitance value, the equivalent series
resistance (ESR), the equivalent series inductance
(ESL), and the voltage-rating requirements, which
affect the overall stability, output ripple voltage, and
transient response.
The output ripple has three components: variations in
the charge stored in the output capacitor, voltage drop
across the capacitor’s ESR, and voltage drop across
the capacitor’s ESL, caused by the current into and out
of the capacitor. The following equations estimate the
worst-case ripple:
where I
P-P
is the peak-to-peak inductor current (see the
Inductor Selection section). Higher output current
requires paralleling multiple capacitors to meet the out-
put ripple voltage.
The MAX8537/MAX8538/MAX8539s’ response to a load
transient depends on the selected output capacitor.
After a load transient, the output instantly changes by
(ESR x I
LOAD
) + (ESL x dI/dt). Before the controller
can respond, the output deviates further depending on
the inductor and output capacitor values. After a short
period of time (see the Typical Operating Characteris-
tics), the controller responds by regulating the output
voltage back to its nominal state. The controller
response time depends on the closed-loop bandwidth.
With higher bandwidth, the response time is faster, pre-
VV V V
V I ESR
VICf
V V ESL L ESL
I
VV
fL
V
V
RIPPLE RIPPLE ESR RIPPLE C RIPPLE ESL
RIPPLE ESR P P
RIPPLE C P P OUT SW
RIPPLE ESL IN
PP
IN OUT
SW
OUT
IN
=++
=
×
+
=
/ ( )
/ ( )
() () ()
()
()
()
8
I
I V VV I V VV
V
RMS
OUT OUT IN OUT OUT OUT IN OUT
IN
=
×× + × ×[ ( )] [ ( )]
11 12 2 2
22
II
LIR
I
PEAK LOAD MAX LOAD MAX
=+
×
() ()
2

MAX8537EEI+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Controllers Dual-Synchronous Buck Controller
Lifecycle:
New from this manufacturer.
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