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10
Dynamic Self−Supply
The DSS principle is based on the charge/discharge of the
V
CC
bulk capacitor from a low level up to a higher level. We
can easily describe the current source operation with a bunch
of simple logical equations:
POWER−ON: If V
CC
< VCC
OFF
then the Current Source
is ON, no output pulses
If V
CC
decreasing > VCC
ON
then the Current Source is
OFF, output is pulsing
If V
CC
increasing < VCC
OFF
then the Current Source is
ON, output is pulsing
Typical values are: VCC
OFF
= 12.2 V, VCC
ON
= 10 V
To better understand the operational principle, Figure 18
offers the necessary light:
10
30 50 70 90
Figure 18. The Charge/Discharge Cycle Over a
10 mF V
CC
Capacitor
VCC
OFF
= 12.2 V
VCC
ON
= 10 V
V
ripple
= 2.2 V
ON, I = 8 mA
OFF, I = 0 mA
Output Pulse
The DSS behavior actually depends on the internal IC
consumption and the MOSFET’s gate charge Q
g
. If we
select a 600 V 10 A MOSFET featuring a 30 nC Q
g
, then we
can compute the resulting average consumption supported
by the DSS which is:
I
total
[ F
sw
Q
g
) I
CC1
.
(eq. 1)
The total IC heat dissipation incurred by the DSS only is
given by:
I
total
V
pin8
.
(eq. 2)
Suppose that we select the NCP1216P065 with the above
MOSFET, the total current is
(30 n 65 k) ) 900 m + 2.9 mA.
(eq. 3)
Supplied from a 350 VDC rail (250 VAC), the heat
dissipated by the circuit would then be:
350 V 2.9 mA + 1W
(eq. 4)
As you can see, it exists a tradeoff where the dissipation
capability of the NCP1216 fixes the maximum Q
g
that the
circuit can drive, keeping its dissipation below a given
target. Please see the “Power Dissipation” section for a
complete design example and discover how a resistor can
help to heal the NCP1216 heat equation.
Application note AND8069/D details tricks to widen the
NCP1216 driving implementation, in particular for large Q
g
MOSFETs. This document can be downloaded at
www.onsemi.com/pub/Collateral/AND8069−D.PDF.
Ramp Compensation
Ramp compensation is a known mean to cure
sub−harmonic oscillations. These oscillations take place at
half the switching frequency and occur only during
Continuous Conduction Mode (CCM) with a duty−cycle
greater than 50%. To lower the current loop gain, one usually
injects between 50% and 100% of the inductor down−slope.
Figure 19 depicts how internally the ramp is generated:
CS
L.E.B
19 k
2.9V
0V
Figure 19. Inserting a Resistor in Series with the
Current Sense Information brings Ramp
Compensation
+
From Set−point
R
sense
R
comp
DC
max
= 75°C
In the NCP1216, the ramp features a swing of 2.9 V with
a Duty cycle max at 75%. Over a 65 kHz frequency, it
corresponds to a
2.9
0.75
65 kHz + 251 mVńms ramp.
(eq. 5)
In our FLYBACK design, let’s suppose that our primary
inductance L
p
is 350 mH, delivering 12 V with a Np : Ns
ratio of 1:0.1. The OFF time primary current slope is thus
given by:
V
out
) V
f
L
p
N
p
N
s
+ 371 mAńmsor37mVńms
(eq. 6)
when projected over an R
sense
of 0.1 W, for instance. If we
select 75% of the down−slope as the required amount of
ramp compensation, then we shall inject 27 mV/ms. Our
internal compensation being of 251 mV/ms, the divider ratio
(divratio) between R
comp
and the 19 kW is 0.107. A few lines
of algebra to determine R
comp
:
19 k divratio
1 * divratio
+ 2.37 kW
(eq. 7)
Frequency Jittering
Frequency jittering is a method used to soften the EMI
signature by spreading the energy in the vicinity of the main
switching component. NCP1216 offers a $4% deviation of
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11
the nominal switching frequency whose sweep is
synchronized with the V
CC
ripple. For instance, with a 2.2 V
peak−to−peak ripple, the NCP1216P065 frequency will
equal 65 kHz in the middle of the ripple and will increase as
V
CC
rises or decrease as V
CC
ramps down. Figure 20
portrays the behavior we have adopted:
Figure 20. V
CC
Ripple is Used to Introduce a
Frequency Jittering on the Internal Oscillator
Sawtooth
65 kHz
68 kHz
VCC
OFF
V
CC
Ripple
VCC
ON
62 kHz
Skipping Cycle Mode
The NCP1216 automatically skips switching cycles when
the output power demand drops below a given level. This is
accomplished by monitoring the FB pin. In normal
operation, pin 2 imposes a peak current accordingly to the
load value. If the load demand decreases, the internal loop
asks for less peak current. When this setpoint reaches a
determined level, the IC prevents the current from
decreasing further down and starts to blank the output
pulses: the IC enters the so−called skip cycle mode, also
named controlled burst operation. The power transfer now
depends upon the width of the pulse bunches (Figure 22).
Suppose we have the following component values:
L
p
, primary inductance = 350 mH
F
sw
, switching frequency = 65 kHz
I
p
skip = 600 mA (or 333 mV / R
sense
)
The theoretical power transfer is therefore:
1
2
L
p
I
p
2
F
sw
+ 4W.
(eq. 8)
If this IC enters skip cycle mode with a bunch length of
10 ms over a recurrent period of 100 ms, then the total power
transfer is:
4 0.1 + 400 mW.
(eq. 9)
To better understand how this skip cycle mode takes place,
a look at the operation mode versus the FB level
immediately gives the necessary insight:
Figure 21.
4.2 V, F
B
Pin Open
3.2 V, Upper
Dynamic Range
Normal Current Mode Operation
Skip Cycle Operation
I
pMIN
= 333 mV / R
sense
FB
1 V
When FB is above the skip cycle threshold (1.0 V by
default), the peak current cannot exceed 1.0 V/R
sense
. When
the IC enters the skip cycle mode, the peak current cannot go
below V
pin1
/ 3.3. The user still has the flexibility to alter this
1.0 V by either shunting pin 1 to ground through a resistor
or raising it through a resistor up to the desired level.
Grounding pin 1 permanently invalidates the skip cycle
operation.
Figure 22. Output Pulses at Various Power Levels
(X = 5 ms/div) P1 < P2 < P3
Power P1
Power
P2
Power
P3
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315.4U 882.7U 1.450M 2.017M 2.585M
300
200
100
0
Figure 23. The Skip Cycle Takes Place at Low Peak
Currents which Guarantees Noise Free Operation
Skip Cycle
Current Limit
Max Peak
Current
Non−Latching Shutdown
In some cases, it might be desirable to shut off the part
temporarily and authorize its restart once the default has
disappeared. This option can easily be accomplished
through a single NPN bipolar transistor wired between FB
and ground. By pulling FB below the Adj pin 1 level, the
output pulses are disabled as long as FB is pulled below
pin 1. As soon as FB is relaxed, the IC resumes its operation.
Figure 24 depicts the application example:
Figure 24. Another Way of Shutting Down the IC
without a Definitive Latchoff State
8
7
6
5
1
2
3
4
Q1
ON/OFF
A full latching shutdown, including overtemperature
protection, is described in application note AND8069/D.
Power Dissipation
The NCP1216 is directly supplied from the DC rail
through the internal DSS circuitry. The current flowing
through the DSS is therefore the direct image of the
NCP1216 current consumption. The total power dissipation
can be evaluated using:
(V
HVDC
* 11 V) I
CC2
(eq. 10)
which is, as we saw, directly related to the MOSFET Q
g
. If
we operate the device on a 90−250 VAC rail, the maximum
rectified voltage can go up to 350 VDC. However, as the
characterization curves show, the current consumption
drops at a higher junction temperature, which quickly occurs
due to the DSS operation. In our example, at
T
ambient
= 50°C, I
CC2
is measured to be 2.9 mA with a
10 A / 600 V MOSFET. As a result, the NCP1216 will
dissipate from a 250 VAC network,
350 V 2.9 mA@T
A
+ 50 C + 1W
(eq. 11)
°
The PDIP−7 package offers a junction−to−ambient thermal
resistance R
qJ−A
of 100°C/W. Adding some copper area
around the PCB footprint will help decreasing this number:
12 mm x 12 mm to drop R
qJ−A
down to 75°C/W with 35 m
copper thickness (1 oz.) or 6.5 mm x 6.5 mm with 70 m
copper thickness (2 oz.). For a SOIC−8, the original
178°C/W will drop to 100°C/W with the same amount of
copper. With this later PDIP−7 number, we can compute the
maximum power dissipation that the package accepts at an
ambient of 50°C:
P
max
+
T
Jmax
* T
Amax
R
qJ * A
+ 1W
(eq. 12)
which barely matches our previous budget. Several
solutions exist to help improving the situation:
1. Insert a Resistor in Series with Pin 8: This resistor will
take a part of the heat normally dissipated by the NCP1216.
Calculations of this resistor imply that V
pin8
does not drop
below 30 V in the lowest mains conditions. Therefore, R
drop
can be selected with:
R
drop
v
V
bulkmin
* 50 V
8mA
(eq. 13)
In our case, V
bulk
minimum is 120 VDC, which leads to a
dropping resistor of 8.7 kW. With the above example in
mind, the DSS will exhibit a duty−cycle of:
2.9 mAń8mA+ 36%
(eq. 14)
By inserting the 8.7 kW resistor, we drop
8.7 kW *8mA+ 69.6 V
(eq. 15)
during the DSS activation. The power dissipated by the
NCP1216 is therefore:
P
instant
*DSS
duty * cycle
+
(eq. 16)
(350 * 69) * 8 m * 0.36 + 800 mW
We can pass the limit and the resistor will dissipate
(eq. 17)
1W* 800 mW + 200 mW
or
(eq. 18)
p
drop
+
69
2
8.7 k
*0.36
2. Select a MOSFET with a Lower Q
g
: Certain MOSFETs
exhibit different total gate charges depending on the
technology they use. Careful selection of this component
can help to significantly decrease the dissipated heat.
3. Implement Figure 3, from AN8069/D, Solution: This is
another possible option to keep the DSS functionality (good
short−circuit protection and EMI jittering) while driving any
types of MOSFETs. This solution is recommended when the
designer plans to use SOIC−8 controllers.

NCP1216AD100R2

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
IC CTRLR PWM CM OTP HV 8SOIC
Lifecycle:
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