MAX15020
2A, 40V Step-Down DC-DC Converter with
Dynamic Output-Voltage Programming
10 ______________________________________________________________________________________
MAX15020
ON/OFF
IN
D2
D1
C4
1μF
L1
22μH
V
OUT
DVREG
LX
REG
REFIN
SS
R5
10Ω
R1
97.5kΩ
R2
4.02kΩ
C1
560μF
R7
10kΩ
R8
340Ω
C7
0.1μF
C11
0.027μF
C6
560μF
R3
10kΩ
C9
0.1μF
C2
1μF
C10
1μF
C3
0.1μF
V
IN
7.5V TO 40V
PWM
INPUT
0Ω
BST
R6
10kΩ
C13
330pF
C12
0.1μF
R9
15.8kΩ
FB
COMP
C8
0.22μF
REFOUT
C5
0.1μF
SYNC GND FSEL
PGND
EP
Figure 2. Typical Application Circuit
Detailed Description
The MAX15020 voltage-mode step-down converter
contains an internal 0.2Ω power MOSFET switch. The
MAX15020 input voltage range is 7.5V to 40V. The
internal low R
DS(ON)
switch allows for up to 2A of out-
put current. The external compensation, voltage feed-
forward, and automatically adjustable maximum ramp
amplitude simplify the loop compensation design allow-
ing for a variety of L and C filter components. In shut-
down, the supply current is typically 6μA. The output
voltage is dynamically adjustable from 0.5V to 36V.
Additional features include an externally programmable
UVLO through the ON/OFF pin, a programmable soft-
start, cycle-by-cycle current limit, hiccup-mode output
short-circuit protection, and thermal shutdown.
Internal Linear Regulator (REG)
REG is the output terminal of the 8V LDO powered from
IN and provides power to the IC. Connect REG exter-
nally to DVREG to provide power for the internal digital
circuitry. Place a 1μF ceramic bypass capacitor, C2,
next to the IC from REG to GND. During normal opera-
tion, REG is intended for powering up only the internal
circuitry and should not be used to supply power to the
external loads.
UVLO/ON/
OFF
Threshold
The MAX15020 provides a fixed 7V UVLO function
which monitors the input voltage (V
IN
). The device is
held off until V
IN
rises above the UVLO threshold.
ON/OFF provides additional turn-on/turn-off control.
Program the ON/OFF threshold by connecting a resis-
tive divider from IN to ON/OFF to GND. The device
turns on when V
ON/OFF
rises above the ON/OFF thresh-
old (1.225V), given that V
IN
has risen above the UVLO
threshold.
Driving ON/OFF to ground places the IC in shutdown.
When in shutdown the internal power MOSFET turns
off, all internal circuitry shuts down, and the quiescent
supply current reduces to 6μA (typ.). Connect an RC
network from ON/OFF to GND to set a turn-on delay
that can be used to sequence the output voltages of
multiple devices.
MAX15020
2A, 40V Step-Down DC-DC Converter with
Dynamic Output-Voltage Programming
______________________________________________________________________________________ 11
Soft-Start (SS)
At startup, after V
IN
is applied and the UVLO threshold
is reached, a 15μA (typ) current is sourced into the
capacitor (C
SS
) connected from SS to GND forcing the
V
SS
voltage to ramp up slowly. If V
REFIN
is set to a DC
voltage or has risen faster than the C
SS
charge rate,
then V
SS
will stop rising once it reaches V
REFIN
. If
V
REFIN
rises at a slower rate, V
SS
will follow the V
REFIN
voltage rise rate. V
OUT
rises at the same rate as V
SS
since V
FB
follows V
SS
.
Set the soft-start time (t
SS
) using following equation:
where t
SS
is in seconds and C
SS
is in Farads.
Reference Input and
Output (REFIN, REFOUT)
The MAX15020 features a reference input for the inter-
nal error amplifier. The IC regulates FB to the SS voltage
which is driven by the DC voltage applied to REFIN.
Connect REFIN to REFOUT to use the internal 0.98V ref-
erence. Connect REFIN to a variable DC voltage source
to dynamically control the output voltage. Alternatively,
REFIN can also be driven by a duty-cycle control PWM
source through a lowpass RC filter (Figure 2).
Internal Digital Power Supply (DVREG)
DVREG is the supply input for the internal digital power
supply. The power for DVREG is derived from the out-
put of the internal regulator (REG). Connect a 10Ω
resistor from REG to DVREG. Bypass DVREG to GND
with at least a 1μF ceramic capacitor.
Error Amplifier
The output of the internal error amplifier (COMP) is
available for frequency compensation (see the
Compensation Design
section). The inverting input is
FB, the noninverting input is SS, and the output is
COMP. The error amplifier has an 80dB open-loop gain
and a 1.8MHz GBW product. When an external clock is
used, connect FSEL to REG.
Oscillator/Synchronization Input (SYNC)
With SYNC connected to GND, the IC uses the internal
oscillator and switches at a fixed frequency of 300kHz or
500kHz based upon the selection of FSEL. For external
synchronization, drive SYNC with an external clock from
100kHz to 500kHz and connect FSEL to REG. When dri-
ven with an external clock, the device synchronizes to
the rising edge of SYNC.
PWM Comparator/Voltage Feed-Forward
An internal ramp generator is compared against the
output of the error amplifier to generate the PWM sig-
nal. The maximum amplitude of the ramp (V
RAMP
) auto-
matically adjusts to compensate for input voltage and
oscillator frequency changes. This causes the V
IN
/
V
RAMP
to be a constant 9V/V across the input voltage
range of 7.5V to 40V and the SYNC frequency range of
100kHz to 500kHz. This simplifies loop compensation
design by allowing large input voltage ranges and
large frequency range selection.
Output Short-Circuit
Protection (Hiccup Mode)
The MAX15020 protects against an output short circuit
by utilizing hiccup-mode protection. In hiccup mode, a
series of sequential cycle-by-cycle current-limit events
cause the part to shut down and restart with a soft-start
sequence. This allows the device to operate with a con-
tinuous output short circuit.
During normal operation, the switch current is measured
cycle-by-cycle. When the current limit is exceeded, the
internal power MOSFET turns off until the next on-cycle
and the hiccup counter increments. If the counter
counts four consecutive overcurrent limit events, the
device discharges the soft-start capacitor and shuts
down for 512 clock periods before restarting with a soft-
start sequence. Each time the power MOSFET turns on
and the device does not exceed the current limit, the
counter is reset.
Thermal-Overload Protection
The MAX15020 features an integrated thermal-over-
load protection. Thermal-overload protection limits the
total power dissipation in the device and protects it in
the event of an extended thermal fault condition. When
the die temperature exceeds +160°C, an internal ther-
mal sensor shuts down the part, turning off the power
MOSFET and allowing the IC to cool. After the temper-
ature falls by 20°C, the part restarts beginning with the
soft-start sequence.
t
VC
A
SS
REFIN SS
=
×
15μ
MAX15020
2A, 40V Step-Down DC-DC Converter with
Dynamic Output-Voltage Programming
12 ______________________________________________________________________________________
Applications Information
Setting the ON/
OFF
Threshold
When the voltage at ON/OFF rises above 1.225V, the
MAX15020 turns on. Connect a resistive divider from IN
to ON/OFF to GND to set the turn-on voltage (see
Figure 2). First select the ON/OFF to the GND resistor
(R2), then calculate the resistor from IN to ON/OFF (R1)
using the following equation:
where V
IN
is the input voltage at which the converter
turns on, V
ON/OFF
= 1.225V and R2 is chosen to be
less than 600kΩ.
If ON/OFF is connected to IN directly, the UVLO feature
monitors the supply voltage at IN and allows operation
to start when V
IN
rises above 7.2V.
Setting the Output Voltage
Connect a resistor-divider from OUT to FB to GND to
set the output voltage (see Figure 2). First calculate the
resistor (R7) from OUT to FB using the guidelines in the
Compensation Design
section. Once R7 is known, cal-
culate R8 using the following equation:
where V
FB
= REFIN and REFIN = 0 to 3.6V.
Setting the Output-Voltage Slew Rate
The output-voltage rising slew rate tracks the V
SS
slew
rate, given that the control loop is relatively fast com-
pared with the V
SS
slew rate. The maximum V
SS
upswing slew rate is controlled by the soft-start current
charging the capacitor connected from SS to GND
according to the formula below:
when driving V
SS
with a slow-rising voltage source at
REFIN, V
OUT
will slowly rise according to the V
REFIN
slew rate.
The output-voltage falling slew rate is limited to the dis-
charge rate of C
SS
assuming there is enough load cur-
rent to discharge the output capacitor at this rate. The
C
SS
discharge current is 15μA. If there is no load, then
the output voltage falls at a slower rate based upon
leakage and additional current drain from C
OUT
.
Inductor Selection
Three key inductor parameters must be specified for
operation with the MAX15020: inductance value (L),
peak inductor current (I
PEAK
), and inductor saturation
current (I
SAT
). The minimum required inductance is a
function of operating frequency, input-to-output voltage
differential, and the peak-to-peak inductor current
(ΔI
L
). Higher ΔI
L
allows for a lower inductor value while
a lower ΔI
L
requires a higher inductor value. A lower
inductor value minimizes size and cost and improves
large-signal and transient response, but reduces effi-
ciency due to higher peak currents and higher peak-to-
peak output voltage ripple for the same output
capacitor. Higher inductance increases efficiency by
reducing the ripple current. Resistive losses due to
extra wire turns can exceed the benefit gained from
lower ripple current levels especially when the induc-
tance is increased without also allowing for larger
inductor dimensions. A good compromise is to choose
ΔI
P-P
equal to 40% of the full load current.
Calculate the inductor using the following equation:
V
IN
and V
OUT
are typical values so that efficiency is
optimum for typical conditions. The switching frequen-
cy (f
SW
) is fixed at 300kHz or 500kHz and can vary
between 100kHz and 500kHz when synchronized to an
external clock (see the
Oscillator/Synchronization Input
(SYNC)
section). The peak-to-peak inductor current,
which reflects the peak-to-peak output ripple, is worst
at the maximum input voltage. See the
Output
Capacitor Selection
section to verify that the worst-case
output ripple is acceptable. The inductor saturating
current (I
SAT
) is also important to avoid runaway cur-
rent during continuous output short circuit. Select an
inductor with an I
SAT
specification higher than the max-
imum peak current limit of 4.5A.
L
VV V
Vf I
IN OUT OUT
IN SW L
=
×
××
()
Δ
dV
dt
RR
R
dV
dt
RR
R
I
C
OUT SS SS
SS
=
+
×=
+
78
8
78
8
R
R
V
V
OUT
FB
8
7
1
=
RR
V
V
IN
ON OFF
12 1
/

MAX15020ATP+

Mfr. #:
Manufacturer:
Maxim Integrated
Description:
Switching Voltage Regulators 2A 40V Step-Down w/Dynamic Output-V
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet