LTC7138
10
7138f
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applicaTions inForMaTion
The basic LTC7138 application circuit is shown on the front
page of this data sheet. External component selection is
determined by the maximum load current requirement and
begins with the selection of the peak current programming
resistor, R
ISET
. The inductor value L can then be determined,
followed by capacitors C
IN
and C
OUT
.
Maximum Output Current
The maximum average output current is determined by
the peak current trip threshold and the valley current trip
threshold. With the I
SET
pin open, the peak current com-
parator has a minimum threshold of 540mA. The valley
current comparator has a minimum threshold of 50%
of the peak current, or 270mA. At maximum load, the
inductor current ramps between the peak and valley cur
-
rent thresholds, which results in a maximum load current
that is the
average of the
two, or 405mA. For applications
that demand less current, the peak current threshold can
be reduced to as low as 140mA, which provides 100mA
average output current. This lower peak current allows the
efficiency and component selection to be optimized for
lower current applications. For applications that require
more than 400mA, multiple LTC7138s can be connected
in parallel using the FBO pin. See the Higher Current Ap
-
plications section for more information.
The peak current threshold is linearly proportional to the
voltage on the I
SET
pin, with 280mV and 1V corresponding
to 140mA and 540mA peak current, respectively. The valley
current threshold correspondingly changes with the volt
-
age on the I
SET
pin to remain at 50% of the programmed
peak current. This pin may be driven by an external volt-
age source to modulate the peak current, which may be
beneficial in some applications. Usually
, the peak current is
programmed with an appropriately chosen resistor (R
ISET
)
between the I
SET
pin and ground. The voltage generated on
the I
SET
pin by R
ISET
and the internal 5µA current source
sets the peak current. The value of resistor to achieve a
maximum average output current can be computed by
using Figure 2 or the following equation:
R
ISET
=I
OUT(MAX)
1k
2mA
where 100mA < I
OUT(MAX)
< 405mA. This equation gives
the maximum load current supplied using the minimum
peak and valley current. For inductor selection, the maxi
-
mum peak current can then be approximated for a given
R
ISET
resistor value as:
I
PEAK(MAX)
R
ISET
3.3mA
1k
+ 30mA
The peak current is internally limited to be within the range
of 140mA to 540mA. Shorting the I
SET
pin to ground pro-
grams the current limit to 140mA (100mA average output
current), and leaving it floating sets the current limit to the
maximum value of 540mA (405mA average output current).
The
internal 5µA current source is reduced to 1µA in sleep
mode to maximize efficiency and to facilitate a trade-off
between efficiency and light load output voltage ripple, as
described in the Optimizing Output Voltage Ripple section.
Inductor Selection
For the LTC7138, which has relatively low output current
and very high input voltage, switching losses typically
dominate the power loss equation. For this architecture,
higher inductor values lower the switching frequency
which decreases switching loss at the expense of higher
DC resistance and lower saturation current. Therefore
choosing the largest inductor value that satisfies both
Figure 2. R
ISET
Selection
R
ISET
(kΩ)
0
CURRENT (mA)
200
300
400
500
800
700
600
25
75
100 125
7138 F02
100
0
50
150 175
250
225200
MAXIMUM PEAK
INDUCTOR
CURRENT
MAXIMUM
LOAD
CURRENT
LTC7138
11
7138f
For more information www.linear.com/LTC7138
applicaTions inForMaTion
board area and saturation current requirements yields the
highest efficiency in most LTC7138 applications.
A good first choice for the inductor can be calculated
based on the maximum operating input voltage and the
I
SET
pin resistor. If the I
SET
pin is shorted to ground or
left open, use 50k or 200k respectively for R
ISET
in the
following equation.
L = 220µH
V
IN(MAX)
150V
200k
R
ISET
An additional constraint on the inductor value is the
LTC7138’s 150ns minimum switch on-time. Therefore, in
order to avoid excessive overshoot in the inductor current,
the inductor value must be chosen so that it is larger than
a minimum value which can be computed as follows:
L >
V
IN(MAX)
150ns
I
PEAK
0.3
1.2
where V
IN(MAX)
is the maximum input supply voltage
when switching is enabled, I
PEAK
is the peak current, and
the factor of 1.2 accounts for typical inductor tolerance
and variation over temperature. With the I
SET
pin open,
this minimum inductor value is approximately equal to
V
IN(MAX)
• 1µH/V.
Although the previous equation provides a minimum in-
ductor value, higher efficiency is typically achieved with a
larger inductor value, which produces a lower switching
frequency
. The recommended range of inductor values
for small sur
face mount inductors as a function of peak
current is shown in Figure 3. For applications where board
area is not a limiting factor, inductors with larger cores
can be used, which extends the recommended range of
Figure 3 to larger values.
For applications that have large input supply transients,
the OVLO pin can be used to disable switching above the
maximum operating voltage V
IN(MAX)
so that the minimum
inductor value is not artificially limited by a transient
condition. Inductor values that violate the above equation
will cause the peak current to overshoot and permanent
damage to the part may occur.
Inductor Core Selection
Once the value for L is known, the type of inductor must
be selected. High efficiency regulators generally cannot
afford the core loss found in low cost powdered iron cores,
forcing the use of the more expensive ferrite cores. Actual
core loss is independent of core size for a fixed inductor
value but is very dependent of the inductance selected.
As the inductance increases, core losses decrease. Un
-
fortunately, increased inductance requires more turns of
wire and therefore copper losses will increase.
Ferrite designs have very low core losses and are pre
-
ferred at high switching frequencies, so design goals
can concentrate on copper loss and preventing satura-
tion. Ferrite core material saturates “hard,” which means
that
inductance collapses abruptly
when the peak design
current is exceeded. This results in an abrupt increase in
inductor ripple current and consequently output voltage
ripple. Do not allow the core to saturate!
Different core materials and shapes will change the size/
current and price/current relationship of an inductor. Toroid
or shielded pot cores in ferrite or permalloy materials are
small and do not radiate energy but generally cost more
than powdered iron core inductors with similar charac
-
Figure 3. Recommended Inductor Values for Maximum Efficiency
PEAK INDUCTOR CURRENT (mA)
100
10
100
INDUCTOR VALUE (µH)
1000
10000
1000
7138 F03
LTC7138
12
7138f
For more information www.linear.com/LTC7138
applicaTions inForMaTion
teristics. The choice of which style inductor to use mainly
depends on the price versus size requirements and any
radiated field/EMI requirements. New designs for surface
mount inductors are available from Coiltronics, Coilcraft,
TDK, Toko, and Sumida.
Catch Diode Selection
The catch diode (D1 from Block Diagram) conducts current
only during the switch off time. Average forward current
in normal operation can be calculated from:
I
D(AVG)
=I
OUT
V
IN
V
OUT
V
IN
where I
OUT
is the output load current. The maximum av-
erage diode current occurs with a shorted output at the
high line. For this worst-case condition, the diode current
will approach 75% of the programmed peak current. The
diode reverse voltage rating should be greater than the
maximum operating input voltage. When the OVLO pin is
used to limit the maximum operating input voltage, the
diode reverse voltage should be greater than the OVLO
pin setting, but may be lower than the maximum input
voltage during overvoltage lockout.
For high efficiency at full load, it is important to select a
catch
diode with a low reverse recovery time and low for
-
ward voltage drop. As a result, Schottky diodes are often
used
as
catch diodes. However, Schottky diodes generally
exhibit much higher leakage than silicon diodes. In sleep,
the catch diode leakage current will appear as load current,
and may significantly reduce light load efficiency. Diodes
with low leakage often have larger forward voltage drops
at a given current, so a trade-off can exist between light
load and full load efficiency.
The selection of Schottky diodes with high reverse voltage
ratings is limited relative to that of silicon diodes. There
-
fore, for low reverse leakage and part availability, some
applications may prefer a silicon diode. If a silicon diode
is necessary
, be sure to select a diode with a specified low
reverse recovery time to maximize efficiency.
C
IN
and C
OUT
Selection
The input capacitor, C
IN
, is needed to filter the trapezoidal
current at the source of the high side MOSFET. C
IN
should
be sized to provide the energy required to magnetize the
inductor without causing a large decrease in input voltage
(∆V
IN
). The relationship between C
IN
and ∆V
IN
is given by:
C
IN
>
LI
PEAK
2
2 V
IN
V
IN
It is recommended to use a larger value for C
IN
than
calculated by the previous equation since capacitance
decreases with applied voltage. In general, a 1µF X7R ce
-
ramic capacitor is a good choice for C
IN
in most LTC7138
applications.
To prevent large ripple voltage, a low ESR input capacitor
sized for the maximum RMS current should be used. RMS
current is given by:
I
RMS
=I
OUT(MAX)
V
OUT
V
IN
V
IN
V
OUT
1
This formula has a maximum at V
IN
= 2V
OUT
, where I
RMS
=
I
OUT
/2. This simple worst-case condition is commonly used
for design because even significant deviations do not offer
much relief. Note that ripple current ratings from capacitor
manufacturers are often based only on 2000 hours of life
which makes it advisable to further derate the capacitor,
or choose a capacitor rated at a higher temperature than
required. Several capacitors may also be paralleled to meet
size or height requirements in the design.
The output capacitor, C
OUT
, filters the inductors ripple
current and stores energy to satisfy the load current when
the LTC7138 is in sleep. The output ripple has a lower limit
of V
OUT
/160 due to the 5mV typical hysteresis of the feed-
back comparator. The time delay of the comparator adds
an additional ripple voltage that is a function of the load
current. During this delay time, the L
TC7138 continues to
switch and supply current to the output. The output ripple

LTC7138HMSE#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Hi Eff, 140V 400mA Buck Reg
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