114- 1075
Rev E10 of 15
a pc board, all contact pins should be aligned and inserted into the pc board simultaneously to prevent
twisting or bending of the contacts. If using robotic equipment, a total equipment accuracy of +
0.13 mm,
including the gripper and fixture tolerance and equipment repeatability, is required.
B. Seating Connectors
Seating force must be applied evenly on the connectors to prevent deformation or other damage to the
contacts and housings. The standoffs must be within 0.13 mm of the pc board (after insertion or
soldering). Refer to Paragraph 3.8.
When installing vertical pin header connectors with compliant pins, the insertion force must be
simultaneously applied to the shoulder of each contact on the inside floor surface of the connector. When
installing right--angle connectors with compliant contact pins, the insertion force must be evenly applied to
the back/top surface of the connector housing (see Figure 1) with a force of approximately 67 N per pin.
When installing vertical pin header connectors with solder tines, the insertion force must be evenly
distributed to the inside floor surface of the connector. When installing right--angle connectors with solder
tines, the insertion force must be evenly applied to the back/top surface of the connector housing (See
Figure 1) with a force of approximately 40 N per each 12 mm of length of the connector. Connectors will
remain securely on the pc board until passed through soldering providing that they are not jarred in any
manner . Tooling recommendations are covered in Section 5.
3.7. Soldering
Connectors with solder tines must be soldered to the pc board.
A. Flux Selection
The solder tines must be fluxed prior to soldering with a rosin base flux. Selection of the proper flux will
depend on the type of pc board and other components mounted on the pc board. The flux must be
compatible with the wave solder line, and all manufacturing and safety requirements.
To avoid personal injury, strict attention must be given to the recommendations of the solvent manufacturer regarding
toxicity and other safety requirements. Request the Material Safety Data Sheet (MSDS) from the supplier.
B. Cleaning
After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the
solder and flux for recommended cleaning solvents. A list of common cleaning solvents that will not affect
the connectors for the time and temperature specified is provided in Figure 8.
CLEANER
TIME
TEMPERATUR ES (Max)
NAME TYPE
T
M
E
(Minutes)
CELSIUS FAHRENHEIT
ALPHA 2110 Aqueous 1 132 270
BIOACT EC--7 Solvent 5 100 212
CARBITOL Solvent 1 Room Ambience
Isopropyl Alcohol Solvent 5 100 212
KESTER 5778 Aqueous 5 100 212
KESTER 5779 Aqueous 5 100 212
LONCOTERGE 520 Aqueous 5 100 212
LONCOTERGE 530 Aqueous 5 100 212
Terpene Solvent Solvent 5 100 212
Figure 8
C. Drying
When drying cleaned assemblies and pc boards, do not exceed the temperature limitations of --55_ to
125_C[--99_ to 225_F]. Excessive temperatures may cause housing degradation.
ALPHA, BIOACT, CARBITOL, KESTER, and LONCOTERGE are trademarks of their respective owners.
DANGER
114- 1075
Rev E 11 of 15
D. Soldering Guidelines
Refer to Paragraph 2.4 for reference Manual 402--40 that is available for establishing soldering guidelines.
3.8. Inspection
A.
Solder Fillets
All solder fillets should comply to the Workmanship Standard 101--21. For a typical fillet for these
connectors, refer to Figure 9.
B. Housing Stand- Offs
The connector housing standoffs must be seated within the dimension shown in Figure 9 of the pc board
(after insertion or soldering).
Figure 9
Typical Solder
Fillet
Flush to
Within 0.13
Ri ght --Angle
Type Connector
Vertical Pin Header
Type Connector
Flush to
Within 0.13
NOTE: 4--row shown, 5--row is the same for dimensioning purposes.
3.9. Repair
Damaged contacts can not be removed from receptacle housing connectors. The entire connector will have to
be removed and replaced with a new one.
A. Right- Angle Receptacles with Solder Tines
Before removing the connectors from the pc board, remove solder from all solder tines by heating them
and removing the solder fillet. Do NOT apply heat to the pc board, otherwise you could damage
plated--through holes. After solder is removed, grip the center of the housing with a pair of pliers and pull
the connector straight away from the pc board. Drill the holes with a 0.60 mm drill bit; then clean the holes.
Insert a new connector and solder it using standard hand soldering technique. See Figure 10.
Figure 10
PC Board
Retention Post
(Plastic Material)
Pliers
114- 1075
Rev E12 of 15
B. Right- Angle Connectors with Compliant Pins
Place the connector in a housing support that has a slot wide enough and deep enough to receive the full
length of the housing and contacts. Make sure the tool support will not interfere with any other
components on the pc board. Apply an even force simultaneously to all compliant pins with a push bar and
press capable of applying 100 N per pin. See Figure 11.
Figure 11
Push Bar
Housing
Support
Housing
Support
Force Force
Force Force
Push Bar
Open Space
Open Space
C. Vertical Pin Headers with Solder Tines
Individual solder tine contacts can be removed by removing the solder fillet and gripping the front of the
contact with a pair of needle--nosed pliers and pulling it straight out the front of the pin header. Replace
contact with a new one.
D. Vertical Pin Headers with Compliant Pins
Individual compliant pin connector contacts can be removed and replaced with a new one without
removing the pin header module from the pc board. If the pin header housing is damaged, the entire
connector must be removed and replaced with a new one. In either case, the pc board must be firmly
supported while in--line force is applied on the contact pin. Replace contact with a new one. See Section 5
for recommended impact repair tool.
4. QUALIFICATION
These connectors meet Institute of Electrical and Electronic Engineers (IEEE), Electronic Industries
Association (EIA), and International Electrotechnical Commission (IEC) specifications for printed circuit boards.
Z--PACK 2mm FB Connectors are Component Recognized by Underwriters Laboratories Inc. (UL) in File
E28476 and Certified by CSA International in File No. LR7189.

223039-2

Mfr. #:
Manufacturer:
TE Connectivity
Description:
Hard Metric Connectors FB-5R S-ASY 330 SIG HDR SL SEL
Lifecycle:
New from this manufacturer.
Delivery:
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