R7731A
10
R7731A-10 August 2011www.richtek.com
Gate Driver
A totem pole gate driver is fine tuned to meet both EMI
and efficiency requirement in low power application. An
internal pull low circuit is activated after pretty low V
DD
to
prevent external MOSFET from accidentally turning on
during UVLO.
Burst Triple Mode
To fulfill green mode requirement, there are 3 operation
modes in R7731A. Please also refer to Figure 3 for details.
``
``
` PWM Mode
For most of load condition, the circuit will run at traditional
PWM current mode.
``
``
` Burst Mode
During light load, switching loss will dominate the power
efficiency calculation. This mode is to cut switching
loss. As shown in Figure 3, when the output load gets
light, feedback signal drops and touches V
BURL
(Typical
value is 1.75V). Clock signal will be blanked and system
ceases to switching. After V
OUT
drops and feedback
signal goes back to V
BURH
(1.8V, typically), switching
will be resumed. Burst mode so far is widely used in
low power application because it's simple, reliable and
will not have any patent infringement issue.
``
``
` VDD Holdup Mode
When the V
DD
drops down to V
DD
turn off threshold
voltage, the system will be shut down. During shut down
period, controller does nothing to any load change and
might cause V
OUT
down. To avoid this, when V
DD
drops
to a setting threshold, 11V, the hysteresis comparator
will bypass PWM and burst mode loop and force
switching at a very low level to supply energy to VDD
pin. The designed value is 11.25V with 0.5V hysteresis
band.
Furthermore, VDD holdup mode is only designed to
prevent V
DD
from touching turn off threshold voltage under
light load or load transient moment. Relative to burst
mode, switching loss will increase on the system at
VDD holdup mode, so it is highly recommended that
the system should avoid operating at this mode during
light load or no load condition, normally.
Figure 3. Burst Triple Mode
Figure 2. R7731A
V
CS
V
OUT
V
CS
(500mV/Div)
V
OUT
(2V/Div)
Load
V
DD
Light
Load
Normal
Operation
No Load
V
COMP
V
GATE
V
BURH
V
BURL
(VDD Holdup Mode)
V
DD_High
V
DD_Low
R7731A
11
R7731A-10 August 2011
www.richtek.com
Protection
R7731A provides fruitful protection functions that intend
to protect system from being damaged. All the protection
functions can be listed as below :
``
``
` Cycle-by-Cycle Current Limit
This is a basic but very useful function and it can be
implemented easily in current mode controller.
``
``
` Over Load Protection
Long time cycle-by-cycle current limit will lead to system
thermal stress. To further protect system, system will
be shut down after about 4096 clock cycles. it's about
60ms delay in 67kHz operation. After shutdown, system
will resume and behave as hiccup. By proper start-up
resistor design, thermal will be averaged to an
acceptable level over the ON/OFF cycle of IC. This will
last until fault is removed.
#
It's highly recommended to
add a resistor in parallel with the opto-coupler. To provide
sufficient bias current to make TL-431 regulate properly,
1.2kΩ resistor is suggested.
``
``
` Brownout Protection
During heavy load, this will trigger 60ms protection and
shut down the system. If it's in light load condition,
system will be shut down after V
DD
is running low and
triggers UVLO.
``
``
` OVP
Output voltage can be roughly sensed by VDD pin.If the
sensed voltage reaches 27V threshold, system will be
shut down after 20μs deglitch delay.
``
``
` Feedback Open and Opto-Coupler Short
This will trigger OVP or 60ms delay protection. It
depends on which one occurs first.
``
``
` OTP
Internal OTP function will protect the controller itself
from suffering thermal stress and permanent damage. It
stops the system from switching until the temperature
is under threshold level. Meanwhile, if V
DD
reaches V
DD
turn off threshold voltage, system will hiccup till over
temperature condition is gone.
Figure 4. R-C Filter on CS Pin
Negative Voltage Spike on Each Pin
Negative voltage (< 0.3V) on each pin will cause substrate
injection. It leads to controller damage or circuit false
trigger. Generally, it happens at CS pin due to negative
spike because of improper layout or inductive current
sense resistor. Therefore, it is highly recommended to
add a R-C filter to avoid CS pin damage, as shown in
Figure 4. Proper layout and careful circuit design should
be done to guarantee yield rate in mass production.
VDD
GATE
CS
R7731A
AC Mains
(90V to 265V)
R-C Filter
R7731A
12
R7731A-10 August 2011www.richtek.com
Auxiliary
Ground (c)
IC
Ground (d)
Trace
Trace
Trace
MOSFET
Ground (b)
C
BULK
Ground (a)
RT
COMP
GND
GATE
CS
R7731A
AC Mains
(90V to 265V)
VDD
C
BULK
(a)
(d)
(b)
(1)
(c)
(2)
+
Figure 5. PCB Layout Guide
Layout Consideration
A proper PCB layout can abate unknown noise interference
and EMI issue in the switching power supply. Please refer
to the guidelines when you want to design PCB layout for
switching power supply:
The current path (1) from bulk capacitor, transformer,
MOSFET, Rcs return to bulk capacitor is a huge high
frequency current loop. It must be as short as possible to
decrease noise coupling and kept a space to other low
voltage traces, such as IC control circuit paths, especially.
Besides, the path (2) from RCD snubber circuit to
MOSFET is also a high switching loop, too. So keep it as
small as possible.
It is good for reducing noise, output ripple and EMI issue
to separate ground traces of bulk capacitor (a), MOSFET
(b), auxiliary winding (c) and IC control circuit (d). Finally,
connect them together on bulk capacitor ground (a). The
areas of these ground traces should be kept large.
Placing bypass capacitor for abating noise on IC is highly
recommended. The bypass capacitor should be placed as
close to controller as possible.
To minimize reflected trace inductance and EMI minimize
the area of the loop connecting the secondary winding,
the output diode, and the output filter capacitor. In addition,
provide sufficient copper area at the anode and cathode
terminal of the diode for heatsinking. Provide a larger area
at the quiet cathode terminal. A large anode area can
increase high-frequency radiated EMI.

R7731AGE

Mfr. #:
Manufacturer:
Description:
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
T/T Paypal Visa MoneyGram Western Union

Products related to this Datasheet