10
LT3781
3781f
APPLICATIO S I FOR ATIO
WUUU
Overview
The LT3781 is a high voltage, high current synchronous
regulator controller, optimized for use with dual transistor
forward topologies. The IC uses a constant frequency,
current mode architecture, with internal logic that pre-
vents operation over 50% duty cycle. A unique synchroni-
zation scheme allows the system clock to be synchronized
up to an operational frequency of 350kHz, along with
phase control for easy integration of multicontroller sys-
tems. A local precision 5V supply rail is available for
external support circuitry and can be loaded up to 20mA.
Internal fault detection circuitry disables switching when
a variety of system faults are detected such as: input
supply overvoltage or undervoltage faults, excessive sys-
tem temperature, and local supply overcurrent conditions.
The LT3781 has a current-limit soft-start feature, which
gradually increases the current drive capability of a con-
verter system to yield a smooth start-up with minimal
overshoot. The soft-start circuitry is also used for smooth
recoveries from system fault conditions.
External FET switches are employed for the switch ele-
ments, and hearty switch drivers allow implementation of
high current designs. An adaptive blanking scheme built
into the LT3781 allows for correct current-sense blanking
regardless of switch size. The LT3781 employs a voltage
output error amplifier, providing superior integrator lin-
earity and allowing easy high bandwidth integration of
optocoupler feedback for fully isolated solutions.
Theory of Operation (See Block Diagram)
The LT3781 senses the output voltage of its associated
converter via the V
FB
pin. The difference between the
voltage on this pin and an internal 1.25V reference is
amplified to generate an error voltage on the V
C
pin, which
is used as a threshold for the current sense comparator.
The current sense comparator gets its information from
the SENSE pin, which monitors the voltage drop across an
external current sense resistor. When the detected switch
current increases to the level corresponding to the error
voltage on the V
C
pin, the switches are disabled until the
next switch cycle.
During normal operation, the LT3781 internal oscillator
runs at twice the switching frequency. The oscillator
output toggles a T flip-flop, generating a 50% duty cycle
pulse that is used internally as the system clock for the IC.
When the output of this flip-flop transitions high, the
primary switches are enabled. The primary side switches
stay enabled until the transformer primary current, sensed
via the SENSE pin connected to a ground-referenced
resistor in series with the bottom side switch FET, is
sufficient to trip the current sense comparator and, in turn,
reset the RS latch. When the RS latch resets, the primary
switches are disabled and the synchronous switch is
enabled. The adaptive blanking circuit senses the bottom
side gate voltage and prevents current sensing until the
FET is fully enabled, preventing false triggering due to a
turn-on transition glitch. If the current comparator thresh-
old is not obtained when the flip-flop output transitions
low, the RS latch is bypassed and the primary switches are
disabled until the next flip-flop output transition, forcing a
maximum switch duty cycle less than 50%.
System Fault Detection-The General Fault Condition
(GFC)
The LT3781 contains circuitry for detecting internal and
system faults. Detection of a fault triggers a “general fault
condition”, or GFC. When a GFC is detected, the LT3781
disables switching and discharges the soft-start capaci-
tor. When the GFC subsides, the LT3781 initiates a start-
up cycle via the soft-start circuitry to assure a graceful
recovery. Recovery from a GFC is gated by the soft-start
capacitor discharge. The capacitor must be discharged to
a threshold of 225mV before the GFC can be concluded. As
the zero output current threshold of the SS pin is typically
a transistor V
BE
, or 0.7V, latching the GFC until a 225mV
threshold is achieved assures a zero output current state
in the event of a short-duration fault. A GFC is also
triggered during system state change event, such as
entering shutdown mode, to prevent any mode transition
abnormalities.
11
LT3781
3781f
APPLICATIO S I FOR ATIO
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Events that trigger a GFC are:
a) Exceeding the current limit of the 5V
REF
pin
b) Detecting an undervoltage condition on V
CC
c) Detecting an undervoltage condition on 5V
REF
d) Pulling the SHDN pin below the shutdown threshold
e) Exceeding the 1.25V fault detector threshold on
either the OVLO or THERM pins
OVLO and THERM pins is used to directly trigger a GFC. If
either of these pins are not used, they can be disabled by
connecting the pin to ground. The intention of the OVLO
pin is to allow the monitoring of the input supply to protect
from an overvoltage condition though the use of a resistor
divider from the input supply. Monitoring of system tem-
perature (THERM) is possible through use of a resistor
divider using a thermistor as a divider component. The
5V
REF
pin can provide the precision supply required for
these applications. When these fault detection circuits are
disabled during shutdown or V
CC
pin UVLO conditions, a
reduction in OVLO and THERM pin input impedance to
ground will occur. To prevent excessive pin input currents,
low impedance pull-up devices must not be used on these
pins.
Undervoltage Lockout
The LT3781 maintains a low current operational mode
when an undervoltage condition is detected on the V
CC
supply pin, or when V
CC
is below the undervoltage lockout
(UVLO) threshold. During a UVLO condition on the V
CC
pin, the LT3781 disables all internal functions with the
exception of the shutdown and UVLO circuitry. The exter-
nal 5V
REF
supply is also disabled during this condition.
Disabling of all switching control circuity reduces the
LT3781 supply current to <1mA, making for efficient
integration of trickle charging in systems that employ
output feedback supply generation.
The function of the high side switch output (TG) is also
gated by UVLO circuitry monitoring the bootstrap supply
(V
BST
– BSTREF). Switching of the TG pin is disabled until
the voltage across the bootstrap supply is greater than
7.4V. This helps prevent the possibility of forcing the high
side switch into a linear operational region, potentially
causing excessive power dissipation due to inadequate
gate drive during start-up.
Error Amplifer Configurations
The converter output voltage information is fed back to the
LT3781 onto the V
FB
pin where it is transformed into an
output current control voltage by the error amplifier. The
error amplifier is generally configured as an integrator and
is used to create the dominant pole for the main converter
feedback loop. The LT3781 error amplifier is a true high
gain voltage amplifier. The amplifier noninverting input is
internally referenced to 1.25V; the inverting input is the
V
FB
pin and the output is the V
C
pin. Because both low
frequency gain and integrator frequency characteristics
can be controlled with external components, this amplifier
allows far greater flexibility and precision compared with
use of a transconductance error amplifier.
In a nonisolated converter configuration where a resistor
divider is used to program the desired output voltage, the
error amplifier can be configured as a simple active
integrator, forming the system dominant pole ( Figure␣ 1).
Placing a capacitor C
ERR
from the V
FB
pin to the V
C
pin will
set the single-pole crossover frequency at (2πR
FB
C
ERR
)
-1
.
Additional poles and zeros can be added by increasing the
complexity of the RC network.
Figure 1. Nonisolated Error Amp Configuration
V
FB
R
FB
C
ERR
V
OUT
V
C
1.25V
3781 F01
LT3781
9
+
10
12
LT3781
3781f
internally as the system clock for the IC. Free-run
frequency for the internal oscillator is programmed via an
RC timing network connected to the FSET pin. A pull-up
resistor R
FSET
, connected from the 5V
REF
pin to FSET,
provides current to charge a timing capacitor C
FSET
con-
nected from the FSETpin to ground. The oscillator oper-
ates by allowing R
FSET
to charge C
FSET
up to 2.5V at which
point R
FSET
is pulled back toward ground by a 2.5K resistor
internal to the LT3781. When the voltage across C
FSET
is
pulled down to 1.5V, the FSET pin becomes high imped-
ance, once again allowing R
FSET
to charge C
FSET
.
Figure 3 is a plot of oscillator frequency vs C
FSET
and R
FSET
is shown below. Typical values for 300kHz operation
(150kHz system frequency) are C
FSET
= 150pF and
R
FSET
= 51k.
Figure 3. Oscillator Frequency vs. Timing Components
Due the relatively fast fall time of the oscillator waveform,
the FSET pin is held at its 1.5V threshold by an internal low
impedance clamp to reduce undershoot error. As a result,
if this pin is externally forced low for any reason, external
current limiting is required to prevent damage to the
LT3781. Continuous source current from the FSET pin
should not exceed 1mA. Putting a 2k resistor in series with
any low impedance pull-down device will assure proper
function and protect the IC from damage.
Another common error amplifier configuration is for
optocoupler use in fully isolated converters with second-
ary side control (Figure 2). In such a system, the dominant
pole for the feedback loop is created at the secondary side
controller, so the error amplifier needs only to translate the
optocoupler information. The bandwidths of the
optocoupler and amplifier should be as high as possible to
simplify system compensation. This high bandwidth
operation is accomplished by using the error amplifier as
a transimpedance amplifier, with the optocoupler transis-
tor emitter providing feedback information directly into
the V
FB
pin. A resistor from V
FB
to ground provides the DC
bias condition for the optocoupler. Connecting the
optocoupler transistor collector to the local 5V
REF
supply
reduces Miller capacitance effects and maximizes the
bandwidth of the optocoupler. Also, higher optocoupler
current means higher bandwidth, and the 5V
REF
supply
can provide collector currents up to 10mA.
Figure 2. Optocoupler High-BW Configuration
Oscillator Frequency Programming and
Synchronization
The LT3781 internal oscillator runs at twice the system
switching frequency. The oscillator output toggles a T
flip-flop, generating a 50% duty cycle pulse that is used
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V
FB
5V
REF
V
OUT
SENSE
V
C
1.25V
3781 F02
LT3781
9
5
10
+
5V
TIMING RESISTOR (k)
20
100
OSCILLATOR FREQUENCY (kHz)
150
250
300
350
600
450
40
60
70
3781 F03
200
500
550
400
30 50
80
90
100
330pF
150pF
100pF
200pF

LT3781EG#TRPBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Switching Voltage Regulators Bootstrap Start 2x Trans Sync For Cntr
Lifecycle:
New from this manufacturer.
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