10
Date: 3/6/06 SP6656, 400mA Synchronous Buck Regulator with Dynamically Adjustable Voltage Output © Copyright 2006 Sipex Corporation
Low Dropout and Load Transient
Operation
Using AND logic function the loop compara-
tor also increases the duty ratio past the
ideal D= V
OUT
/V
IN
up to and including 100%.
Under a light to heavy load transient, the
loop comparator will hold the main switch
on longer than the minimum on timer until
the output is brought back into regulation.
Also, as the input voltage supply drops
down close to the output voltage, the main
MOSFET resistance loss will dictate a much
higher duty ratio to regulate the output.
Eventually as the input voltage drops low
enough, the output voltage will follow, caus-
ing the loop comparator to hold the con-
verter at 100% duty cycle.
This mode is critical in extending battery life
when the output voltage is at or above the
minimum usable input voltage. The dropout
voltage is the minimum (V
IN
-V
OUT
) below
which the output regulation cannot be main-
tained. The dropout voltage of SP6656 is
equal to I
L
* (0.3+ R
L1
) where 0.3 is the
typical R
DS(ON)
of the P-Channel MOSFET
and R
L
is the DC resistance of the inductor.
The SP6656 has been designed to operate
in dropout with a light load Iq of only 80µA.
The on-time control circuit seamlessly op-
erates the converter between CCM, DCM,
and low dropout modes without the need for
compensation. The converter’s transient
response is quick since there is no compen-
sated error amplifier in the loop.
Inductor Over-Current Protection
To reduce the light load dropout Iq, the
SP6656 over-current system is only en-
abled when I
L1
> 400mA. The inductor over-
current protection circuitry is programmed
to limit the peak inductor current to 0.625A.
This is done during the on-time by compar-
ing the source to drain voltage drop of the
PMOS passing the inductor current with a
second voltage drop representing the maxi-
mum allowable inductor current. As the two
voltages become equal, the over-current
comparator triggers a minimum off-time one
shot. The off-time one shot forces the loop
into the discharge phase for a minimum
T
OFF
time causing the inductor current to
decrease. At the end of the off-time, loop
control is handed back to the AND logic
function on-time signal. If the output voltage
is still low, charging begins until the output
is in regulation or the current limit has been
reached again. During startup and overload
conditions, the converter behaves like a
current source at the programmed limit mi-
nus half the current ripple. The minimum
T
OFF
is controlled by the equation:
T
OFF (MIN)
=
KOFF
V
OUT
Under-Voltage Lockout
The SP6656 is equipped with a program-
mable under-voltage lockout to protect the
input battery source from excessive cur-
rents when substantially discharged. When
the input supply is below the UVLO thresh-
old both power switches are open to pre-
vent inductor current from flowing. The level
of falling input voltage has a typical hyster-
esis of 120mV to prevent chattering due to
the impedance of the input source.
Under-Current Detection
The synchronous rectifier is comprised of
an inductor discharge switch, a voltage com-
parator, and a driver latch. During the off-
time, positive inductor current flows into the
PGND pin 9 through the low side NMOS
switch to LX pin 10, through the inductor
and the output capacitor, and back to pin 9.
The comparator monitors the voltage drop
across the discharge NMOS. As the induc-
tor current approaches zero, the channel
voltage sign goes from negative to positive,
causing the comparator to trigger the driver
latch and open the switch to prevent induc-
tor current reversal. This circuit along with
the on-timer puts the converter into PFM
mode and improves light load efficiency
THEORY OF OPERATION
11
Date: 3/6/06 SP6656, 400mA Synchronous Buck Regulator with Dynamically Adjustable Voltage Output © Copyright 2006 Sipex Corporation
Series R Isat Manufacturer
ohms (A)
L
x
W
(mm)
Ht
.
(mm) Website
4.7 Murata LQH32CN4R7M53L 0.150 0.65 3.2x2.5 1.55 www.murata.com
4.7 Murata LQH31CN4R7M03L 0.65 0.34 3.2x1.6 1.8 www.murata.com
4.7 Murata LQH2MCN4R7M02L 0.80 0.30 2.0x1.6 0.9 www.murata.com
10 Murata LQH32CN100K53L 0.300 0.45 3.2x2.5 1.55 www.murata.com
10 TDK RLF5018T-100MR94 0.056 0.94 5.6x5.2 2.0 www.tdk.com
10 Coilcraft LPO6013-103K 0.300 0.70 6.0x5.4 1.3 www.coilcraft.com
22 Murata LQH32CN220K21 0.710 0.25 3.2x2.5 2.0 www.murata.com
22 TDK RLF5018T-220MR63 0.130 0.63 5.6x5.2 2.0 www.tdk.com
22 Coilcraft LPO6013-223K 0.520 0.45 6.0x5.4 1.3 www.coilcraft.com
ESR
Ripple
Current Voltage Capacitor Manufacturer
ohms
(max)
(A) @
45C
L x W
(mm)
Ht.
(mm) (V)
Type
Website
10 TDK C2012X5R0J106M 0.003 1.00 2.0x1.2 1.25 6.3 X5R Ceramic www.tdk.com
10 Murata GRM21BR60J106KE01 0.003 1.00 2.0x1.2 1.25 6.3 X5R Ceramic www.murata.com
4.7 TDK C2012X5R0J475M 0.005 1.00 2.0x1.2 1.25 6.3 X5R Ceramic www.tdk.com
4.7 Murata GRM21BR60J475KE01 0.005 1.00 2.0x1.2 1.25 6.3 X5R Ceramic www.murata.com
Note: Components highlighted in bold are those used on the SP6656 Evaluation Board.
Shielded Ferrite Core
Unshielded Ferrite Core
Unshielded Ferrite Core
Unshielded Ferrite Core
Shielded Ferrite Core
Unshielded Ferrite Core
Unshielded Ferrite Core
Inductor Specification
Unshielded Ferrite Core
Unshielded Ferrite Core
INDUCTORS - SURFACE MOUNT
CAPACITORS - SURFACE MOUNT
Capacitance
(uF)
Inductance
(uH)
Size Inductor Type
Size
Capacitor Specification
Manufacturer/Part No.
Manufacturer/Part No.
when the load current is less than half the
inductor ripple current defined by K
ON
/L.
Thermal Shutdown
The converter will open both power switches
if the die junction temperature rises above
140°C. The die must cool down below 126°C
before the regulator is re-enabled. This fea-
ture protects the SP6656 and surrounding
circuitry from excessive power dissipation
due to fault conditions.
Shutdown/Enable Control
The EN pin of the device is a logic level
control pin that shuts down the converter
when logic is low, or enables the converter
when logic is high. When the converter is
shut down, the power switches are opened
and all circuit biasing is extinguished leav-
ing only junction leakage currents on supply
pins 1 and 2. After pin 5 is brought high to
enable the converter, there is a turn on
delay to allow the regulator circuitry to rees-
tablish itself. Power conversion begins with
the assertion of the internal reference ready
signal which occurs approximately 150µs
after the enable signal is received.
Output Voltage Selection
The OVSI (Output Voltage Selection Input)
pin is internally driving a NMOS Gate which
Drain (OVSO pin) is used to short circuit R
S
and then achieve a higher output voltage (
see table 1 for calculation, page 3)
External Feedback Pin
The FB pin 6 is compared to an internal
reference voltage of 0.8V to regulate the
SP6656 output. The output voltage can be
externally programmed within the range
+1.0V to +5.0V by tying a resistor from FB to
ground and FB to V
OUT
(pin7). See the
applications section for resistor selection
information.
Inductor Selection
The SP6656 uses a specially adapted mini-
mum on-time control of regulation utilizing a
precision comparator and bandgap refer-
ence. This adaptive minimum on-time con-
trol has the advantage of setting a constant
current ripple for a given inductor size.
From the operations section it has been shown:
Inductor Current Ripple, I
LR
KON
L
THEORY OF OPERATION
APPLICATION INFORMATION
For the typical SP6656 application circuit with
inductor size of 10µH, and K
ON
of 2V*µsec,
the SP6656 current ripple would be about
200mA, and would be fairly constant for differ-
ent input and output voltages, simplifying the
selection of components for the SP6656 power
circuit. Other inductor values could be se-
lected, as shown in Table 2 Components
Selection. Using a larger value than 10µH in
an attempt to reduce output voltage ripple
would reduce inductor current ripple and may
Table 2 Component Selection
12
Date: 3/6/06 SP6656, 400mA Synchronous Buck Regulator with Dynamically Adjustable Voltage Output © Copyright 2006 Sipex Corporation
less, an internal ramp voltage V
RAMP
has been
added to the FB signal to reliably trip the loop
comparator (as described in the Operations
section).
The output capacitor is required to keep the
output voltage ripple small and to ensure
regulation loop stability. The output capaci-
tor must have low impedance at the switch-
ing frequency. Ceramic capacitors with X5R
or X7R dielectrics are recommended due to
their low ESR and high ripple current. The
output ripple VOUT is determined by:
VOUT <=
1
.
VOUT * (VINMax - VOUT)
*
{
ESR
+
(8
*
ƒOSC
*
COUT)
}
(
VINMax
*
L
*
ƒOSC)
To improve stability, a small ceramic capaci-
tor, C
F
= 22pF should be paralleled with the
feedback voltage divider RF, as shown on the
typical application schematic on page 1. An-
other function of the output capacitance is to
hold up the output voltage during the load
transients and prevent excessive overshoot
and undershoot. The typical performance char-
acteristics curves show very good load step
transient response for the SP6656 with the
recommended output capacitance of 10µF
ceramic.
The input capacitor will reduce the peak cur-
rent drawn from the battery, improve effi-
ciency and significantly reduce high frequency
noises induced by a switching power supply.
The typical input capacitor for the SP6656 is
10µF ceramic. These capacitors will provide
good high frequency bypassing and their low
ESR will reduce resistive losses for higher
efficiency. An RC filter is recommended for
the V
IN
pin 2 to effectively reduce the noise for
the ICs analog supply rail which powers sen-
sitive circuits. This time constant needs to be
at least 5 times greater than the switching
period, which is calculated as 1/FLP during
the CCM mode. The typical application sche-
matic uses the values of R
VIN
= 10 and C
VIN
= 1µF to meet these requirements.
APPLICATION INFORMATION
not produce as stable an output ripple. For
larger inductors with the SP6656, which has
a peak inductor current of 0.625A, most
15µH or 22µH inductors would have to be
larger physical sizes, limiting their use in
small portable applications. Smaller values
like 10µH would more easily meet the 0.625A
limit and come in small case sizes, and the
increased inductor current ripple of almost
200mA would produce very stable regula-
tion and fast load transient response at the
expense of slightly reduced efficiency.
Other inductor parameters are important: the
inductor current rating and the DC resistance.
When the current through the inductor reaches
the level of I
SAT
, the inductance drops to 70%
of the nominal value. This nonlinear change
can cause stability problems or excessive
fluctuation in inductor current ripple. To avoid
this, the inductor should be selected with
saturation current at least equal to the maxi-
mum output current of the converter plus half
the inductor current ripple. To provide the
best performance in dynamic conditions such
as start-up and load transients, inductors
should be chosen with saturation current close
to the SP6656 inductor current limit of 0.625A.
DC resistance, another important inductor
characteristic, directly affects the efficiency of
the converter, so inductors with minimum DC
resistance should be chosen for high effi-
ciency designs. Recommended inductors
with low DC resistance are listed in Table 2.
Preferred inductors for on board power sup-
plies with the SP6656 are magnetically
shielded types to minimize radiated magnetic
field emissions.
Capacitor Selection
The SP6656 has been designed to work with
very low ESR output capacitors (listed in
Table 2 Component Selection) which for the
typical application circuit are 10µF ceramic
capacitors. These capacitors combine small
size, low ESR and good value. To regulate the
output with low ESR capacitors of 0.01 or

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