10
FN9015.3
April 18, 2005
Application Guidelines
Soft-Start Interval
Initially, the soft-start function clamps the error amplifier’s output
of the PWM converter. This generates PHASE pulses of
increasing width that charge the output capacitor(s). The
resulting output voltages start-up as shown in Figure 6.
The soft-start function controls the output voltage rate of rise
to limit the current surge at start-up. The soft-start interval
and the surge current are programmed by the soft-start
capacitor, C
SS
. Programming a faster soft-start interval
increases the peak surge current. Using the recommended
0.1mF soft start capacitors ensure all output voltages ramp
up to their set values in a quick and controlled fashion, while
meeting the system timing requirements.
Shutdown
The PWM output does not switch until the soft-start voltage
(V
SS13
) exceeds the oscillator’s valley voltage. Additionally,
the reference on each linear’s amplifier is clamped to the soft-
start voltage. Holding the SS24 pin low (with an open drain or
open collector signal) turns off regulators 1, 2 and 3.
Regulator 4 (MCH) will simply drop its output to the
intermediate soft-start level. This output is not allowed to
violate the 2V maximum potential gap to the ATX 3.3V output.
Layout Considerations
MOSFETs switch very fast and efficiently. The speed with
which the current transitions from one device to another
causes voltage spikes across the interconnecting
impedances and parasitic circuit elements. The voltage
spikes can degrade efficiency, radiate noise into the circuit,
and lead to device overvoltage stress. Careful component
layout and printed circuit design minimizes the voltage
spikes in the converter. Consider, as an example, the turn-off
transition of the upper MOSFET. Prior to turn-off, the upper
MOSFET was carrying the full load current. During the turn-
off, current stops flowing in the upper MOSFET and is picked
up by the lower MOSFET or Schottky diode. Any inductance
in the switched current path generates a large voltage spike
during the switching interval. Careful component selection,
tight layout of the critical components, and short, wide circuit
traces minimize the magnitude of voltage spikes.
There are two sets of critical components in a DC-DC
converter using an ISL6524 controller. The switching power
components are the most critical because they switch large
amounts of energy, and as such, they tend to generate
equally large amounts of noise. The critical small signal
components are those connected to sensitive nodes or
those supplying critical bypass current.
The power components and the controller IC should be
placed first. Locate the input capacitors, especially the high-
frequency ceramic decoupling capacitors, close to the power
switches. Locate the output inductor and output capacitors
between the MOSFETs and the load. Locate the PWM
controller close to the MOSFETs.
The critical small signal components include the bypass
capacitor for VCC and the soft-start capacitor, C
SS
. Locate
these components close to their connecting pins on the
control IC. Minimize any leakage current paths from any SS
node, since the internal current source is only 28mA.
A multi-layer printed circuit board is recommended. Figure
10 shows the connections of the critical components in the
converter. Note that the capacitors C
IN
and C
OUT
each
could represent numerous physical capacitors. Dedicate one
solid layer for a ground plane and make all critical
component ground connections with vias to this layer.
TABLE 1. OUT1 OUTPUT VOLTAGE PROGRAM
PIN NAME NOMINAL
DACOUT
VOLTAGEVID3 VID2 VID1 VID0 VID25
010001.050
010011.075
001101.100
001111.125
001001.150
001011.175
000101.200
000111.225
000001.250
000011.275
111101.300
111111.325
111001.350
111011.375
110101.400
110111.425
110001.450
110011.475
101101.500
101111.525
101001.550
101011.575
100101.600
100111.625
100001.650
100011.675
011101.700
011111.725
011001.750
011011.775
010101.800
010111.825
NOTE: 0 = connected to GND, 1 = open or connected to 3.3V
through pull-up resistors
11
FN9015.3
April 18, 2005
Dedicate another solid layer as a power plane and break this
plane into smaller islands of common voltage levels. The
power plane should support the input power and output
power nodes. Use copper filled polygons on the top and
bottom circuit layers for the PHASE node, but do not
unnecessarily oversize this particular island. Since the
PHASE node is subject to very high dV/dt voltages, the stray
capacitor formed between these island and the surrounding
circuitry will tend to couple switching noise. Use the
remaining printed circuit layers for small signal wiring. The
wiring traces from the control IC to the MOSFET gate and
source should be sized to carry 2A peak currents.
PWM1 Controller Feedback Compensation
The PWM controller uses voltage-mode control for output
regulation. This section highlights the design consideration for a
voltage-mode controller requiring external compensation.
Figure 11 highlights the voltage-mode control loop for a
synchronous-rectified buck converter. The output voltage
(V
OUT
) is regulated to the Reference voltage level. The
reference voltage level is the DAC output voltage (DACOUT)
for the PWM. The error amplifier output (V
E/A
) is compared with
the oscillator (OSC) triangular wave to provide a pulse-width
modulated wave with an amplitude of V
IN
at the PHASE node.
The PWM wave is smoothed by the output filter (L
O
and C
O
).
The modulator transfer function is the small-signal transfer
function of V
OUT
/V
E/A
. This function is dominated by a DC
Gain, given by V
IN
/V
OSC
, and shaped by the output filter, with
a double pole break frequency at F
LC
and a zero at F
ESR
.
Modulator Break Frequency Equations
The compensation network consists of the error amplifier
(internal to the ISL6524) and the impedance networks Z
IN
and
Z
FB
. The goal of the compensation network is to provide a
closed loop transfer function with high 0dB crossing frequency
(f
0dB
) and adequate phase margin. Phase margin is the
difference between the closed loop phase at f
0dB
and 180
o
.
The equations below relate the compensation network’s poles,
zeros and gain to the components (R1, R2, R3, C1, C2, and
C3) in Figure 11. Use these guidelines for locating the poles
and zeros of the compensation network:
1. Pick Gain (R2/R1) for desired converter bandwidth
2. Place 1
ST
Zero Below Filter’s Double Pole (~75% F
LC
)
3. Place 2
ND
Zero at Filter’s Double Pole
4. Place 1
ST
Pole at the ESR Zero
5. Place 2
ND
Pole at Half the Switching Frequency
6. Check Gain against Error Amplifier’s Open-Loop Gain
7. Estimate Phase Margin - Repeat if Necessary
FIGURE 10. PRINTED CIRCUIT BOARD POWER PLANES AND
ISLANDS
V
OUT1
Q1
Q2
Q3
Q4
C
SS24,13
+12V
C
VCC
VIA/THROUGH-HOLE CONNECTION TO GROUND PLANE
ISLAND ON POWER PLANE LAYER
ISLAND ON CIRCUIT PLANE LAYER
L
OUT
C
OUT1
CR1
ISL6524
C
IN
C
OUT2
V
OUT2
V
OUT3
+5V
IN
SS24
PGND
LGATE
UGATE
PHASE
DRIVE3
KEY
GNDVCC
DRIVE2
OCSET
R
OCSET
C
OCSET
LOAD
V
OUT4
DRIVE4
+3.3V
IN
L
IN
Q5
C
OUT3
C
OUT4
LOAD
LOAD
LOAD
SS13
+3.3V
IN
FIGURE 11. VOLTAGE-MODE BUCK CONVERTER
COMPENSATION DESIGN
V
OUT
OSC
REFERENCE
L
O
C
O
ESR
V
IN
V
OSC
ERROR
AMP
PWM
DRIVER
(PARASITIC)
Z
FB
+
-
DACOUT
R1
R3
R2
C3
C2
C1
COMP
V
OUT
FB
Z
FB
ISL6524
Z
IN
COMP
DRIVER
DETAILED COMPENSATION COMPONENTS
PHASE
V
E/A
+
-
+
-
Z
IN
F
LC
1
2π L
O
C
O
××
----------------------------------------
=
F
ESR
1
2π ESR C
O
××
-----------------------------------------
=
12
FN9015.3
April 18, 2005
Compensation Break Frequency Equations
Figure 12 shows an asymptotic plot of the DC-DC converter’s
gain vs. frequency. The actual Modulator Gain has a high gain
peak dependent on the quality factor (Q) of the output filter,
which is not shown in Figure 12. Using the above guidelines
should yield a Compensation Gain similar to the curve plotted.
The open loop error amplifier gain bounds the compensation
gain. Check the compensation gain at F
P2
with the capabilities
of the error amplifier. The Closed Loop Gain is constructed on
the log-log graph of Figure 12 by adding the Modulator Gain (in
dB) to the Compensation Gain (in dB). This is equivalent to
multiplying the modulator transfer function to the compensation
transfer function and plotting the gain.
The compensation gain uses external impedance networks
Z
FB
and Z
IN
to provide a stable, high bandwidth (BW) overall
loop. A stable control loop has a gain crossing with
-20dB/decade slope and a phase margin greater than
45 degrees. Include worst case component variations when
determining phase margin.
Component Selection Guidelines
Output Capacitor Selection
The output capacitors for each output have unique
requirements. In general the output capacitors should be
selected to meet the dynamic regulation requirements.
Additionally, the PWM converter requires an output capacitor
to filter the current ripple. The load transient for the
microprocessor core requires high quality capacitors to
supply the high slew rate (di/dt) current demands.
PWM Output Capacitors
Modern microprocessors produce transient load rates
above 1A/ns. High frequency capacitors initially supply the
transient current and slow the load rate-of-change seen by
the bulk capacitors. The bulk filter capacitor values are
generally determined by the ESR (effective series
resistance) and voltage rating requirements rather than
actual capacitance requirements.
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor’s ESR determines the output ripple voltage and
the initial voltage drop following a high slew-rate transient’s
edge. An aluminum electrolytic capacitor’s ESR value is
related to the case size with lower ESR available in larger
case sizes. However, the equivalent series inductance (ESL)
of these capacitors increases with case size and can reduce
the usefulness of the capacitor to high slew-rate transient
loading. Unfortunately, ESL is not a specified parameter. Work
with your capacitor supplier and measure the capacitor’s
impedance with frequency to select a suitable component. In
most cases, multiple electrolytic capacitors of small case size
perform better than a single large case capacitor.
Linear Output Capacitors
The output capacitors for the linear regulators provide
dynamic load current. Thus capacitors C
OUT2
, C
OUT3
, and
C
OUT4
should be selected for transient load regulation.
PWM Output Inductor Selection
The PWM converter requires an output inductor. The output
inductor is selected to meet the output voltage ripple
requirements and sets the converter’s response time to a
load transient. The inductor value determines the converter’s
ripple current and the ripple voltage is a function of the ripple
current. The ripple voltage and current are approximated by
the following equations:
Increasing the value of inductance reduces the ripple
current and voltage. However, large inductance values
increase the converter’s response time to a load transient.
One of the parameters limiting the converter’s response to
a load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
ISL6524 will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
interval required to slew the inductor current from an initial
F
Z1
1
2π R× 2C1×
-----------------------------------
=
F
Z2
1
2π R1 R3+()C3××
-------------------------------------------------------
=
F
P1
1
2π R
2
C1 C2×
C1 C2+
----------------------


××
-------------------------------------------------------
=
F
P2
1
2π R× 3C3×
-----------------------------------
=
100
80
60
40
20
0
-20
-40
-60
F
P1
F
Z2
10M1M100K10K1K10010
OPEN LOOP
ERROR AMP GAIN
F
Z1
F
P2
F
LC
F
ESR
COMPENSATION
GAIN (dB)
FREQUENCY (Hz)
GAIN
MODULATOR
GAIN
FIGURE 12. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN
CLOSED LOOP
GAIN
20
V
IN
V
PP
------------------



log
20
R2
R1
--------


log
I
V
IN
V
OUT
F
S
L×
------------------------------- -
V
OUT
V
IN
----------------
×=
V
OUT
I ESR×=

ISL6524CBZ-T

Mfr. #:
Manufacturer:
Renesas / Intersil
Description:
Switching Controllers VRM8 5/VTT PWRGOOD SEQ 29
Lifecycle:
New from this manufacturer.
Delivery:
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