IRU3004
13
Rev. 1.7
07/16/02
www.irf.com
With the maximum heat sink temperature calculated in
the previous step, the heat-sink-to-air thermal resistance
(uSA) is calculated as follows:
Assuming TA = 358C:
The same heat sink as the one selected for the switcher
MOSFETs is also suitable for the 1.5V regulator. It is
also possible to use TO-263 package or even the
MTD3055VL in D-Pak if the load current is less than
1.5A. For the 2.5V regulator, since the dropout voltage
is only 0.8V and the load current is less than 0.5A, for
most applications, the same MOSFET without heat sink
or for low cost applications, one can use PN2222A in
TO-92 or SOT-23 package.
LDO Regulator Component Selection
Since the internal voltage reference for the linear regula-
tors is set at 1.5V for all devices, there is no need to
divide the output voltage for the 1.5V, GTL+ regulator.
For the 2.5V Clock supply, the resistor dividers are se-
lected per following:
Where:
Rt = Top resistor divider
RB = Bottom resistor divider
Vref = 1.5V typical
Assuming Rt = 100V, for Vo = 2.5V:
For 1.5V output, Rt can be shorted and RB left open.
However, it is recommended to leave the resistor divid-
ers as shown in the typical application circuit so that
the output voltage can be adjusted higher to account for
the trace resistance in the final board layout.
It is also recommended that an external filter be added
on the linear regulators to reduce the amount of the high
frequency ripple at the output of the regulators. This can
simply be done by the resistor capacitor combination
as shown in the application circuit.
Disabling the LDO Regulators
The LDO controllers can easily be disabled by connect-
ing the feedback pins (VFB1 and VFB2) to a voltage higher
than 1.5V such as 5V for all devices.
Switcher Output Voltage Adjust
As was discussed earlier, the trace resistance from the
output of the switching regulator to the Slot 1 can be
used to the circuit advantage and possibly reduce the
number of output capacitors, by level shifting the DC
regulation point when transitioning from light load to full
load and vice versa. To account for the DC drop, the
output of the regulator is typically set about half the DC
drop that results from light load to full load. For example,
if the total resistance from the output capacitors to the
Slot 1 and back to the Gnd pin of the part is 5mV and if
the total DI, the change from light load to full load is
14A, then the output voltage measured at the top of the
resistor divider which is also connected to the output
capacitors in this case, must be set at half of the 70mV
or 35mV higher than the DAC voltage setting. To do this,
the top resistor of the resistor divider (R12 in the appli-
cation circuit) is set at 100V, and the R13 is calculated.
For example, if DAC voltage setting is for 2.8V and the
desired output under light load is 2.835V, then R13 is
calculated using the following formula:
Note: The value of the top resistor must not exceed 100V.
The bottom resistor can then be adjusted to raise the
output voltage.
Soft-Start Capacitor Selection
The soft-start capacitor must be selected such that dur-
ing the start up, when the output capacitors are charg-
ing up, the peak inductor current does not reach the
current limit threshold. A minimum of 1mF capacitor in-
sures this for most applications. An internal 10mA cur-
rent source charges the soft-start capacitor which slowly
ramps up the inverting input of the PWM comparator
VFB3. This insures the output voltage to ramp at the same
rate as the soft-start cap thereby limiting the input cur-
rent. For example, with 1mF and the 10mA internal cur-
rent source the ramp up rate is (DV/Dt)=(I/C)=1V/100ms.
Assuming that the output capacitance is 9000mF, the
maximum start up current will be:
DT = Ts - TA = 118 - 35 = 838C
Temperature Rise Above Ambient
θSA = = = 238C/W
83
3.6
DT
PD
I = 9000mF 3 (1V / 100ms) = 0.09A
Vo = 3VREF
Rt
RB
1+
( )
RB = = = 150V
Rt 100
Vo
VREF
- 1
( )
2.5
1.5
- 1
( )
R13 = 1003 (V)
R13 = 1003 = 11.76KV
2.8
(2.835 - 1.00432.800)
( )
VDAC
(Vo - 1.0043VDAC)
( )
Select 11.8KV, 1%
14
Rev. 1.7
07/16/02
IRU3004
www.irf.com
Input Filter
It is recommended to place an inductor between the
system 5V supply and the input capacitors of the switch-
ing regulator to isolate the 5V supply from the switching
noise that occurs during the turn on and off of the switch-
ing components. Typically an inductor in the range of 1
to 3mH will be sufficient in this type of application.
Switcher External Shutdown
The best way to shutdown the switcher is to pull down
on the soft-start pin using an external small signal tran-
sistor such as 2N3904 or 2N7002 small signal MOSFET.
This allows slow ramp up of the output, the same as the
power up.
Layout Considerations
Switching regulators require careful attention to the lay-
out of the components, specifically power components
since they switch large currents. These switching com-
ponents can create large amount of voltage spikes and
high frequency harmonics if some of the critical compo-
nents are far away from each other and are connected
with inductive traces. The following is a guideline of how
to place the critical components and the connections
between them in order to minimize the above issues.
Start the layout by first placing the power components:
1) Place the input capacitors C3 and the high side
MOSFET, Q1 as close to each other as possible.
2) Place the synchronous MOSFET, Q2 and the Q1 as
close to each other as possible with the intention
that the source of Q1 and drain of the Q2 has the
shortest length.
3) Place the snubber R4 & C7 between Q1 & Q2.
4) Place the output inductor, L2 and the output capaci-
tors, C10 between the MOSFET and the load with
output capacitors distributed along the slot 1 and
close to it.
5) Place the bypass capacitors, C4 and C6 right next to
12V and 5V pins. C4 next to the 12V, pin 12 and C6
next to the 5V, pin 5.
6) Place the controller IC such that the PWM output
drives, pins 9 and 11 are relatively short distance from
gates of Q1 and Q2.
7) Place resistor dividers, R7 & R8 close to pin 3, R12
& R13 (see note) close to pin 14 and R14 and R15
(see note) close to pin 20.
Note: Although, the PWM controller does not require
R12-15 resistors, and the feedback pins 3 and 14
can be directly connected to their respective outputs,
they can be used to set the outputs slightly higher to
account for any output drop at the load due to the
trace resistance.
8) Place R11, C15, Q3 and C11 close to each other and
do the same with R9, C14, Q4 and C12.
Note: It is better to place the linear regulator compo-
nents close to the IC and then run a trace from the
output of each regulator to its respective load such
as 2.5V to the clock and 1.5V for GTL + termination.
However, if this is not possible then the trace from
the linear drive output pins, pins 2 and 20 must be
routed away from any high frequency data signals.
It is critical, to place high frequency ceramic capaci-
tors close to the clock chip and termination resistors
to provide local bypassing.
9) Place timing capacitor C1 close to pin 1 and soft
start capacitor C2 close to pin 13.
Component connections:
Note: It is extremely important that no data bus should
be passing through the switching regulator section spe-
cifically close to the fast transition nodes such as PWM
drives or the inductor voltage.
Using the 4 layer board, dedicate on layer to ground,
another layer as the power layer for the 5V, 3.3V, Vcore,
1.5V and if it is possible for the 2.5V. Connect all grounds
to the ground plane using direct vias to the ground plane.
Use large low inductance/low impedance plane to con-
nect the following connections either using component
side or the solder side:
Connect the rest of the components using the shortest
connection possible.
a) C3 to Q1 Drain
b) Q1 Source to Q2 Drain
c) Q2 drain to L2
d) L2 to the output capacitors, C10
e) C10 to the slot 1
f) Input filter L1 to the C3
g) C9 to Q4 drain
h) C12 to the Q4 source
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Data and specifications subject to change without notice. 02/01
IRU3004
15
Rev. 1.7
07/16/02
www.irf.com
(F) TSSOP Package
20-Pin
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.
MIN
4.30
0.19
6.40
---
0.85
0.05
08
0.50
0.09
0.09
NOM
4.40
---
6.50
---
0.90
---
---
0.60
---
---
0.20
MAX
4.50
0.30
6.60
1.10
0.95
0.15
88
0.75
---
---
0.65 BSC
6.40 BSC
1.00
1.00
128 REF
128 REF
1.00 REF
20-PIN
SYMBOL
DESIG
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
R1
C
B
A
1.0 DIA
E
F
K
H
J
G
D
P
O
M
R
R1
N
L
Q
DETAIL A
DETAIL A
PIN NUMBER 1

IRU3004CWTR

Mfr. #:
Manufacturer:
Infineon Technologies
Description:
IC REG CTRLR INTEL 3OUT 20SOIC
Lifecycle:
New from this manufacturer.
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