10
LT1511
APPLICATIONS INFORMATION
WUU
U
capacitor. A resistor divider is used to set the desired V
CC
lockout voltage as shown in Figure 2. A typical value for R6
is 5k and R5 is found from:
R5=
R6(V V )
V
UV
UV
IN
V
UV
= Rising lockout threshold on the UV pin
V
IN
= Charger input voltage that will sustain full load power
Example: With R6 = 5k, V
UV
= 6.7V and setting V
IN
at 12V;
R5 = 5k (12V – 6.7V)/6.7V = 4k
The resistor divider should be connected directly to the
adapter output as shown, not to the V
CC
pin to prevent
battery drain with no adapter voltage. If the UV pin is not
used, connect it to the adapter output (not V
CC
) and
connect a resistor no greater than 5k to ground. Floating
the pin will cause reverse battery current to increase from
3µA to 200µA.
If connecting the unused UV pin to the adapter output is
not possible for some reason, it can be grounded. Al-
though it would seem that grounding the pin creates a
permanent lockout state, the UV circuitry is arranged for
phase reversal with low voltages on the UV pin to allow the
grounding technique to work.
being charged without complex load management algo-
rithms. Additionally, batteries will automatically be charged at
the maximum possible rate of which the adapter is capable.
This feature is created by sensing total adapter output
current and adjusting charging current downward if a
preset adapter current limit is exceeded. True analog
control is used, with closed loop feedback ensuring that
adapter load current remains within limits. Amplifier CL1
in Figure 2 senses the voltage across R
S4
, connected
between the CLP and CLN pins. When this voltage exceeds
100mV, the amplifier will override programmed charging
current to limit adapter current to 100mV/R
S4
. A lowpass
filter formed by 500 and 1µF is required to eliminate
switching noise. If the current limit is not used, both CLP
and CLN pins should be connected to V
CC
.
Charging Current Programming
The basic formula for charging current is (see Block
Diagram):
I
BAT
= I
PROG
=
2.465V
R
PROG
R
S2
R
S1
()()
R
S2
R
S1
()
where R
PROG
is the total resistance from PROG pin to ground.
For the sense amplifier CA1 biasing purpose, R
S3
should
have the same value as R
S2
and SPIN should be connected
directly to the sense resistor (R
S1
) as shown in the Block
Diagram.
For example, 3A charging current is needed. To have low
power dissipation on R
S1
and enough signal to drive the
amplifier CA1, let R
S1
= 100mV/3A = 0.033. This limits
R
S1
power to 0.3W. Let R
PROG
= 5k, then:
R
S2
= R
S3
=
= = 200
(I
BAT
)(R
PROG
)(R
S1
)
2.465V
(3A)(5k)(0.033)
2.465V
Charging current can also be programmed by pulse width
modulating I
PROG
with a switch Q1 to R
PROG
at a frequency
higher than a few kHz (Figure 3). Charging current will be
proportional to the duty cycle of the switch with full current
at 100% duty cycle.
Figure 2. Adapter Current Limiting
Adapter Limiting
An important feature of the LT1511 is the ability to
automatically adjust charging current to a level which
avoids overloading the wall adapter. This allows the
product to operate at the same time that batteries are
100mV
+
500
CLP
CLN
V
CC
UV
1511 • F02
R5
LT1511
R6
1µF
+
R
S4
*
V
IN
CL1
AC ADAPTER
OUTPUT
*R
S4
=
100mV
ADAPTER CURRENT LIMIT
+
11
LT1511
Lithium-Ion Charging
The 3A Lithium Battery Charger (Figure 1) charges lithium-
ion batteries at a constant 3A until battery voltage reaches
a limit set by R3 and R4. The charger will then automati-
cally go into a constant-voltage mode with current de-
creasing to zero over time as the battery reaches full
charge. This is the normal regimen for lithium-ion charg-
ing, with the charger holding the battery at “float” voltage
indefinitely. In this case no external sensing of full charge
is needed.
Battery Voltage Sense Resistors Selection
To minimize battery drain when the charger is off, current
through the R3/R4 divider is set at 15µA. The input current
to the OVP pin is 3nA and the error can be neglected.
With divider current set at 15µA, R4 = 2.465/15µA = 162k
and,
R3
R4 V 2.465
2.465
162k 8.4 2.465
2.465
390k
BAT
=
()
()
=
()
=
Li-Ion batteries typically require float voltage accuracy of
1% to 2%. Accuracy of the LT1511 OVP voltage is ±0.5%
at 25°C and ±1% over full temperature. This leads to the
possibility that very accurate (0.1%) resistors might be
needed for R3 and R4. Actually, the temperature of the
LT1511 will rarely exceed 50°C in float mode because
charging currents have tapered off to a low level, so 0.25%
resistors will normally provide the required level of overall
accuracy.
APPLICATIONS INFORMATION
WUU
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When power is on, there is about 200µA of current flowing
out of the BAT and Sense pins. If the battery is removed
during charging, and total load including R3 and R4 is less
than the 200µA, V
BAT
could float up to V
CC
even though the
loop has turned switching off. To keep V
BAT
regulated to
the battery voltage in this condition, R3 and R4 can be
chosen to draw 0.5mA and Q3 can be added to disconnect
them when power is off (Figure 4). R5 isolates the OVP pin
from any high frequency noise on V
IN
. An alternative way is
to use a Zener diode with a breakdown voltage two or three
volts higher than battery voltage to clamp the V
BAT
voltage.
Figure 3. PWM Current Programming
Some battery manufacturers recommend termination of
constant-voltage float mode after charging current has
dropped below a specified level (typically around 10% of
the full current)
and
a further time out period of 30 minutes
to 90 minutes has elapsed. This may extend the life of the
battery, so check with manufacturers for details. The
circuit in Figure 5 will detect when charging current has
dropped below 400mA. This logic signal is used to initiate
a timeout period, after which the LT1511 can be shut down
by pulling the V
C
pin low with an open collector or drain.
Some external means must be used to detect the need for
additional charging or the charger may be turned on
periodically to complete a short float-voltage cycle.
Current trip level is determined by the battery voltage, R1
through R3 and the sense resistor (R
S1
). D2 generates
hysteresis in the trip level to avoid multiple comparator
transitions.
PWM
R
PROG
4.7k
300
PROG
C
PROG
1µF
Q1
VN2222
5V
0V
LT1511
1511 • F03
I
BAT
= (DC)(3A)
R3
12k
0.25%
R4
4.99k
0.25%
OVP
V
IN
+
+
4.2V
4.2V
V
BAT
Q3
VN2222
LT1511
LT1511 • F04
R5
220k
Figure 4. Disconnecting Voltage Divider
12
LT1511
For 2A full current, the current sense resistor (R
S1
) should
be increased to 0.05 so that enough signal (10mV) will
be across R
S1
at 0.2A trickle charge to keep charging
current accurate.
For a 2-level charger, R1 and R2 are found from;
R1
2.465 4000
I
R2
2.465 4000
II
LOW HI LOW
=
()()
=
()()
All battery chargers with fast charge rates require some
means to detect full charge state in the battery to terminate
the high charging current. NiCd batteries are typically
charged at high current until temperature rise or battery
voltage decrease is detected as an indication of near full
charge. The charging current is then reduced to a much
lower value and maintained as a constant trickle charge.
An intermediate “top off” current may be used for a fixed
time period to reduce 100% charge time.
NiMH batteries are similar in chemistry to NiCd but have
two differences related to charging. First, the inflection
characteristic in battery voltage as full charge is ap-
proached is not nearly as pronounced. This makes it more
difficult to use dV/dt as an indicator of full charge, and
change of temperature is more often used with a tempera-
ture sensor in the battery pack. Secondly, constant trickle
charge may not be recommended. Instead, a moderate
level of current is used on a pulse basis ( 1% to 5% duty
cycle) with the time-averaged value substituting for a
constant low trickle. Please contact the Linear Technology
Applications Department about charge termination cir-
cuits.
If overvoltage protection is needed, R3 and R4 should be
calculated according to the procedure described in Lithium-
Ion Charging section. The OVP pin should be grounded if
not used.
When a microprocessor DAC output is used to control
charging current, it must be capable of sinking current at a
compliance up to 2.5V if connected directly to the PROG pin.
Thermal Calculations
If the LT1511 is used for charging currents above 1.5A, a
thermal calculation should be done to ensure that junction
temperature will not exceed 125°C. Power dissipation in
the IC is caused by bias and driver current, switch resis-
tance and switch transition losses. The SO wide package,
with a thermal resistance of 30°C/W, can provide a full 3A
charging current in many situations. A graph is shown in
the Typical Performance Characteristics section.
NEGATIVE EDGE
TO TIMER
1511 • F04
3.3V OR 5V
ADAPTER
OUTPUT
3
8
7
1
4
2
D1
1N4148
C1
0.1µF
BAT
SENSE
R1*
1.6k
R
S1
0.033
R4
470k
R3
430k
R2
560k
LT1011
D2
1N4148
* TRIP CURRENT =
= 400mA
R1(V
BAT
)
(R2 + R3)(R
S1
)
(1.6k)(8.4V)
(560k + 430k)(0.033)
+
V
BAT
BAT
R
S3
200
R
S2
200
LT1511
I
BAT
R2
5.49k
R1
49.3k
1k
PROG
0.33µF
Q1
LT1511
1511 • F05
Nickel-Cadmium and Nickel-Metal-Hydride Charging
The circuit in the 3A Lithium Battery Charger (Figure 1) can
be modified to charge NiCd or NiMH batteries. For ex-
ample, 2-level charging is needed; 2A when Q1 is on and
200mA when Q1 is off.
Figure 6. 2-Level Charging
APPLICATIONS INFORMATION
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Figure 5. Current Comparator for Initiating Float Time Out

LT1511ISW#PBF

Mfr. #:
Manufacturer:
Analog Devices / Linear Technology
Description:
Battery Management 3A Step-Down Battery Charger
Lifecycle:
New from this manufacturer.
Delivery:
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