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Date: 11/30/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
Internal Bootstrap Circuitry
The internal bootstrap circuitry contains a
low-voltage start-up oscillator that pumps up the
output voltage to approximately 1.9V so the
main DC-DC converter can function. At lower
battery supply voltages, the circuitry can start up
with low-load conditions. Designers can reduce
the load as needed to allow start-up with input
voltages below 1V. Refer to Figures 10 to
13. Once started, the output voltage can maintain
the load as the battery voltage decreases below
the initial start-up voltage. The start-up oscillator
is powered by V
BATT
driving a charge pump and
NMOS switch. During start-up, the P-channel
synchronous rectifier remains off and either its
body diode or an external diode is used as an
output rectifier.
BATTLO Circuitry
The SP6644 device has an internal comparator
for low-battery detection. If V
BATT
drops below
1V, BATTLO will sink current. BATTLO is an
open-drain output. The SP6645 operates in the
same manner with a threshold voltage of 2V.
Shutdown for the SP6644
A logic LOW at SHDN will drive the SP6644
into a shutdown mode where BATTLO goes
into a high-impedance state, the internal
switching MOSFET turns off, and the
synchronous rectifier turns off to prevent
reverse current from flowing from the output
back to the input. Designers should note that
in shutdown, the output can drift to one diode
drop below V
BATT
because there is still a forward
current path through the synchronous-rectifier
body diode from the input to the output.
To disable the shutdown feature, designers can
connect SHDN to V
BATT
.
Adjustable Output Voltage
Driving FB to ground (logic LOW) will drive the
output voltage to the fixed-voltage operation of
+3.3V + 4%. Connecting FB to a voltage divider
between V
OUT
and ground will select an adjustable
output voltage between +2V and +5.5V. Refer to
Figure 28. FB regulates to +1.25V.
Since the FB leakage current is 10nA maximum,
designers should select the feedback resistor
R2 in the 100k to 1M range. R1 can be
determined with the following equation:
R1 = R2 x -1
V
OUT
V
REF
where R1 [] and R2 [] are the feedback
resistors in Figure 29, V
OUT
[V] is the output
voltage, and V
REF
[V] is 1.25V.
Battery Reversal Protection
The SP6644/6645 devices will tolerate single-
cell battery reversal up to the package power-
dissipation limits noted in the ABSOLUTE
MAXIMUM RATINGS section. An internal
diode in series with an internal 5 resistor limits
any reverse current to less than 220mA
preventing damage to the devices. Prolonged
operation above 220mA reverse-battery
current can degrade performance of the devices.
The Inductor
The programmable peak inductor current feature
of the SP6644/6645 devices affords a great deal
of flexibility in choosing an inductor. The most
important point to consider when choosing an
inductor is to insure that the peak inductor current
is programmed below the saturation rating of the
inductor. If the inductor goes into saturation, the
internal switches and the inductor will be stressed
due to current peaking, potentially leading to
reliability problems with the application circuit.
The peak inductor current is programmed by
putting a resistor between the R
LIM
pin and ground.
The usable current range is between 150mA and
560mA. This is defined by:
where I
PEAK
[A] is the peak inductor current, and
R
LIM
[] is the value of the resistor connected
from pin R
LIM
to ground.
I
PEAK
=
1400
R
LIM
11
Date: 11/30/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
With an external resistor tolerance of +1%, the
peak current tolerance will be +6%. To make
sure that the SP6644/6645 internal circuitry
adequately controls the inductor current, it is
recommended that values equal to or greater
than 22µH (+10%) be used.
The SP6644/6645 devices control algorithm
delivers an average maximum load current in
regulation as defined by:
where I
LOAD-MAX
[A] is the maximum load current,
E is the efficiency factor (generally between 0.8
and 0.9), I
PEAK
[A] is the programmed peak
inductor current, V
BATT
[V] is the input voltage to
the device, and V
OUT
[V] is the output voltage.
Given the minimum input voltage, output voltage,
and maximum average load current, the value of
I
PEAK
can be solved for and an appropriate inductor
can be chosen. It is good design practice to use
the lowest peak current possible to
reduce possible EMI and output ripple voltage.
A closed-core inductor, such as a toroid or
shielded bobbin, will minimize any fringe
magnetic fields or EMI.
Figure 28. Adjustable Output Voltage Circuitry
APPLICATION NOTES
Printed circuit board layout is a critical part of
design. Poor designs can result in excessive EMI
on the voltage gradients and feedback paths on
the ground planes with applications involving
high switching frequencies and large peak
currents. Excessive EMI can result in instability
or regulation errors.
All power components should be placed on the
PC board as closely as possible with the traces
kept short, direct, and wide (>50mils or 1.25mm).
Extra copper on the PC board should be integrated
into ground as a pseudo-ground plane. On a
multilayer PC board, route the star ground using
component-side copper fill, then connect it to the
internal ground plane using vias.
For the SP6644/6645 devices, the inductor and
input and output filter capacitors should
be soldered with their ground pins as close
together as possible in a star-ground
configuration. The V
OUT
pin must be bypassed
directly to ground as close to the SP6644/6645
devices as possible (within 0.2in or 5mm). The
DC-DC converter and any digital circuitry should
be placed on the opposite corner of the PC board
as far away from sensitive RF and analog input
stages. The external voltage-feedback network
should be placed very close to the FB pin as well
as the R
LIM
resistor (within 0.2in or 5mm). Any
GND
V
OUT
FB
LX
V
BATT
47µF
0.1µF
22µF
R
LIM
V
OUT
=
2V to 5.2V
SHDN
0.88V to
3.3V Input
SP6644
SP6645
100pF*
R1
R2
*optional compensation
22µH
0.7A
BATTLO
I
LOAD-MAX
=
E x I
PEAK
x V
BATT
2 x V
OUT
12
Date: 11/30/04 SP6644/6645 High Efficiency Boost Regulator © Copyright 2004 Sipex Corporation
noisy traces, such as from the LX pin, should be
kept away from the voltage-feedback network
and separated from it using grounded copper to
minimize EMI.
Capacitor equivalent series resistance is a major
contributor to output ripple, usually greater than
60%. Low ESR capacitors are recommended.
Ceramic capacitors have the lowest ESR.
Low-ESR tantalum capacitors may be a more
acceptable solution having both a low ESR and
lower cost than ceramic capacitors. Designers
should select input and output capacitors with a
rating exceeding the peak inductor current. Do
not allow tantalum capacitors to exceed their
ripple-current ratings. A 22µF, 6V, low-ESR,
surface-mount tantalum output filter capacitor
typically provides 60mV output ripple when
stepping up from 1.3V to 3.3V at 20mA.
An input filter capacitor can reduce peak
currents drawn from the battery and improve
efficiency. Low-ESR aluminum electrolytic
capacitors are acceptable in some applications
but standard aluminum electrolytic capacitors
are not recommended.
Designers should add LC pi filters, linear
post-regulators, or shielding in applications
necessary to address excessive noise, voltage
ripple, or EMI concerns. The LC pi filter's cutoff
frequency should be at least a decade or two
below the DC-DC converters's switching
frequency for the specified load and input voltage.
A small SOT23-5pin 200mA Low Drop Out
linear regulator can be used at the SP6644/6645
output to reduce output noise and ripple. The
schematic in figure 29 illustrates this circuit with
the SP6644 3.3V output followed by the Sipex
SP6201 3.0V output Low Drop Out linear regu-
lator. Compare in Figure 21 the SP6644 ripple of
40-50mVpp with the SP6201 ripple of about
3mVpp and you can see the amount of noise
reduction obtained. Additional performance
characteristics for the SP6644/6201 combina-
tion can be seen in figures 17 to 20.
Table 1. Surface-Mount Inductor Information
Inductor Specification
Inductance Manufacturer/Part No. Resistance Isat
(uH) (ohms) (mA)
Sumida CD43-220 0.38 (max) 680
22 Sumida CDRH5D18-220 0.28 (max) 760
Coilcraft DO1608C-223 0.32 (typ) 700
47 Sumida CD43-470 0.84 (max) 440
Coilcraft DO1608C-473 0.56 (typ) 500
100 Sumida CD54-101 0.7 (max) 520
Coilcraft DO1608C-104 1.1(typ) 310

SP6644EU-L/TR

Mfr. #:
Manufacturer:
MaxLinear
Description:
Switching Controllers Sngl/Dual Alkaline Cell High Eff DC-DC
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