MC33368
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10
Table 1. Design Equations
Calculation Formula Notes
Converter Output Power
P
O
+ V
O
I
O
Calculate the maximum required output power.
Peak Indicator Current
I
L(pk)
+
22
Ǹ
P
O
h Vac
(LL)
Calculated at the minimum required ac line voltage for
output regulation. Let the efficiency η = 0.92 for low line
operation.
Inductance
L
P
+
t
ǒ
V
O
2
Ǹ
–Vac
(LL)
Ǔh Vac
(LL)
2
2
Ǹ
V
O
P
O
Let the switching cycle t = 40 ms for universal input (85
to 265 Vac) operation and 20 ms for fixed input (92 to
138 Vac, or 184 to 276 Vac) operation.
Switch On−Time
t
(on)
+
2P
O
L
P
h Vac
2
In theory, the on−time t
(on)
is constant. In practice, t
(on)
tends to increase at the ac line zero crossings due to
the charge on capacitor C5. Let Vac = Vac
(LL)
for initial
t
(on)
and t
(off)
calculations.
Switch Off−Time
t
(off)
+
t
(on)
V
O
2
Ǹ
Vac
Ť
Sin q
Ť
–1
The off−time t
(off)
is greatest at the peak of the ac line
voltage and approaches zero at the ac line zero
crossings. Theta (q) represents the angle of the ac line
voltage.
Minimum Switch
Off−Time
t
(off)
min
+
L
P
I
L(pk)
V
O
The off−time is at a minimum at ac line crossings. This
equation is used to calculate t
(off)
as Theta approaches
zero.
Delay Time
t
d
+ –R10C7 lnǒ
V
CC
–2
V
CC
Ǔ
The delay time is used to override the minimum
off−time at the ac line zero crossings by programming
the Frequency Clamp with C7 and R10.
Switching Frequency
f +
1
t
(on)
) t
(off)
The minimum switching frequency occurs at the peak of
the ac line voltage. As the ac line voltage traverses
from peak to zero, t
(off)
approaches zero producing an
increase in switching frequency.
Peak Switch Current
R7 +
V
CS
I
L(pk)
Set the current sense threshold V
CS
to 1.0 V for
universal input (85 to 265 Vac) operation and to 0.5 V
for fixed input (92 to 138 Vac, or 184 to 276 Vac)
operation. Note that V
CS
must be less than 1.4 V.
Multiplier Input Voltage
V
M
+
Vac 2
Ǹ
ǒ
R5
R3
) 1
Ǔ
Set the multiplier input voltage V
M
to 3.0 V at high line.
Empirically adjust V
M
for the lowest distortion over the
ac line voltage range while guaranteeing startup at
minimum line.
Converter Output
Voltage
V
O
+ V
ref
ǒ
R2
R1
) 1
Ǔ
–I
IB
R1
The I
IB
R1 error term can be minimized with a divider
current in excess of 100 mA.
Converter Output
Peak−to−Peak
Ripple Voltage
DV
O(pp)
+ I
L(pk)
ǒ
1
2 p f
ac
C3
Ǔ
2
) ESR
2
Ǹ
The calculated peak−to−peak ripple must be less than
16% of the average dc output voltage to prevent false
tripping of the Overvoltage Comparator. Refer to the
Overvoltage Comparator Text. ESR is the equivalent
series resistance of C3.
Error Amplifier
Bandwidth
BW +
g
m
2 p C1
The bandwidth is typically set to 20 Hz. When operating
at high ac line, the value of C1 may need to be
increased.
NOTE: The following converter characteristics must be chosen:
V
O
= Desired output voltage. Vac
(LL)
= AC RMS minimum required operating line voltage for output regulation.
I
O
= Desired output current. DV
O
= Converter output peak−to−peak ripple voltage.
Vac = AC RMS operating line voltage.
MC33368
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11
Multiplier
8
C1
0.68
Figure 16. 80 W Power Factor Controller
V
rms
Pin PF I
fund
THD 2 3 5 7 V
O(pp)
V
O
I
O
P
O
n(%)
90 79.7 0.999 0.89 0.5 0.15 0.09 0.06 0.09 3.0 244.4 0.31 76.01 95.4
100 79.3 0.998 0.79 0.5 0.14 0.09 0.08 0.10 3.0 242.9 0.31 75.54 95.3
110 78.9 0.997 0.72 0.5 0.16 0.13 0.08 0.10 3.0 242.9 0.31 75.30 95.4
120 78.5 0.996 0.66 0.5 0.15 0.12 0.08 0.13 3.0 243.0 0.31 75.57 96.3
130 78.1 0.994 0.60 0.5 0.14 0.12 0.07 0.14 3.0 243.0 0.31 75.57 96.7
138 77.8 0.991 0.57 0.5 0.15 0.14 0.08 0.14 3.0 243.0 0.31 75.57 97.1
Power Factor Controller Test Data
Frequency
Clamp
R
S
Q
R
S
S
Timer R
Zero
Current
Detect
V
ref
Leading Edge
Blanking
Low
Load Detect
Comp FB
6
LEB
13
PGND
Gate
ZCD
V
CC
Line
RD
AGND
MC33368
16
12
7
11
10
FC
9
314
Quickstart
1.08 x V
ref
Overvoltage
Comparator
Set Dominant
15 V
Q
5.0 V
Reference
V
O
D5
MUR130
C3
220
MTP8N50E
Q1
D6
1N4934
C4
100
T
R4
22 k
EMI
Filter
92 to
270
Vrms
R7
0.1
0.25 W
C5
1.0
R5
1.3 M
R3
20 k
C2
0.01
R1
10 k
R2
470 k
R8
10 k
C9
330 mF
D1 D3
D2 D4
R11
10
15 V
C6
0.1
13/8.0
UVLO
1.2/1.0
R13
51
D8
Not Used: D7, C8, R6, R9
1N4744
1N4006
320 mH
R
S
Latch
V
ref
V
ref
V
ref
CS
To V
CC
Pin 12
2
5
Mult
1.5 V
AC Line Input
Current Harmonic Distortion (% I
fund
)
DC Output
R10
10
C7
10 pF
T: Coilcraft N2881−A
Primary = 62 turns of #22 AWG
Secondary = 5 turns of #22 AWG
Core = Coilcraft PT2510, EE25
Gap = 0.072 total for a primary inductance (Lp) of 320 mH
Heatsink = AAVID Engineering Inc., 590302B03600, or 593002B03400
MC33368
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12
Figure 17. 175 W Universal Input Power Factor Controller
Not Used: D7, C7, C8, R6, R9, R10
T: Coilcraft N2880−A
L = 870 mHy
Primary: 78 turns of #16 AWG
Secondary: 6 turns of #18 AWG
Core: Coilcraft PT4215, EE42−15
Gap: 0.104 total
V
rms
Pin PF I
fund
THD 2 3 5 7 V
O(pp)
V
O
I
O
P
O
n(%)
90 190.4 0.995 2.11 5.8 0.16 0.32 0.24 0.80 3.6 398.0 0.44 175.9 92.4
120 192.1 0.997 1.60 3.2 0.08 0.17 0.07 0.30 3.6 398.9 0.44 177.1 92.2
138 192.7 0.997 1.40 0.9 0.08 0.24 0.03 0.15 3.6 402.3 0.45 179.0 92.9
180 194.3 0.995 1.08 0.9 0.04 0.18 0.04 0.08 3.6 409.1 0.45 182.9 94.1
240 189.3 0.983 0.80 0.7 0.08 0.21 0.08 0.06 3.6 407.0 0.45 181.1 95.7
268 186.3 0.972 0.71 0.6 0.11 0.32 0.10 0.10 3.6 406.2 0.44 180.4 96.8
AC Line Input
Current Harmonic Distortion (% I
fund
)
DC Output
Multiplier
8
C1
2.2
Frequency
Clamp
R
S
Q
R
S
S
Timer R
Zero
Current
Detect
V
ref
Leading Edge
Blanking
Low
Load Detect
Comp FB
6
LEB
13
PGND
Gate
ZCD
V
CC
Line
RD
AGND
MC33368
16
12
7
11
10
FC
9
314
Quickstart
1.08 x V
ref
Overvoltage
Comparator
Set Dominant
1.5 V
15 V
Q
5.0 V
Reference
V
O
D5
MUR460
C3
330
MTW20N50E
Q1
D6
1N4934
C4
100
T
R4
22 k
EMI
Filter
92 to
2
70 Vrms
R7
0.1
C5
1.0
R5
1.3 M
R3
10 k
C2
0.01
R1
10 k
R2
820 k
R8
1.0 M
C9
2.2
D1 D3
D2 D4
R11
10
15 V
C6
0.1
13/8.0
UVLO
1.2/1.0
R13
51
D8
1N4744
1N5406
R
S
Latch
V
ref
V
ref
V
ref
CS
2
5
Mult
Power Factor Controller Test Data
6.9 V
To V
CC
Pin 12
Heatsink = AAVID Engineering Inc., 590302B03600

MC33368DG

Mfr. #:
Manufacturer:
ON Semiconductor
Description:
Power Factor Correction - PFC High Voltage PFC w/Critical Mode
Lifecycle:
New from this manufacturer.
Delivery:
DHL FedEx Ups TNT EMS
Payment:
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